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Study on Excavation and Wear Characteristics of Disc Cutter for Extended Tunnel Boring Machine

Research Project

Project/Area Number 11650510
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Geotechnical engineering
Research InstitutionEhime University

Principal Investigator

MURO Tatsuro  Faculty of Engineering, Ehime University, Professor, 工学部, 教授 (00025967)

Co-Investigator(Kenkyū-buntansha) KAWAHARA Soichiro  Matue National College of Technology, Associate Professor, 助教授 (50169752)
Project Period (FY) 1999 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥3,500,000 (Direct Cost: ¥3,500,000)
Fiscal Year 2001: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 2000: ¥1,400,000 (Direct Cost: ¥1,400,000)
Fiscal Year 1999: ¥1,600,000 (Direct Cost: ¥1,600,000)
KeywordsT.B.M. / Cutter Bit / Skew Angle / Specific Energy / Rock / Amount of Work / Excavation Efficiency / Amount of Wear / T.B.M. / 掘削 / モルタル / 回転仕事量
Research Abstract

The aim of the research is to experimentally improve that the effectiveness of the edge excavation of the extended T.B.M cutter bit is much more higher than that of the conventional plane excavation. The excavation experiment was carried out using disc cutter bit cutting the edge part of the mortar, Oya stone, andesite and granite rock specimens of two degrees of freedom having diameter of 32 cm and thickness of 15 cm with the cutting depth per round of 0.2〜1.0 cm, and cutting space of 0.5〜5.0 cm. Three types of model disc cutter bit made of S45C metal with the tip angle α of π/6, π/4 and π/3 rad were used at the excavation tests. The diameter and thickness of the model disc cutter bit were 15.0 cm and 1.5 cm respectively. The power of rotation and power of thrust were calculated based on the measured values of normal, tangential and lateral force acting to the cutter bit. Then, the specific cutting energy was calculated as the ratio of the excavation power, i.e. the sum of power of rotation and power of thrust, to the amount of excavation per second. The result shows that specific cutting energy increases, with excavation depth per round while it decreases hyperbolically with the increment of cutting space. However, it was also observed that the tip angle exerts insignificant affect on the specific cutting energy. Moreover, it was found that the optimum excavation, i.e. minimum specific cutting energy, could be achieved at the ratio of cutting space and cutting depth per round of 5.0. Finally, it was observed that the excavation efficiency of the edge excavation can be 10〜50 times higher while its amount of wear can be much smaller compared with the plane excavation method.

Report

(4 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • 1999 Annual Research Report
  • Research Products

    (26 results)

All Other

All Publications (26 results)

  • [Publications] 室 達朗: "T. B. M.ローラカッタの掘削と摩耗特性に及ぼすビット斜角の影響"土木学会論文集. 617/III-46. 163-174 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 室 達朗: "ポイントアタックビットの衝撃切削能力に及ぼす切削ピッチによる影響"土木学会論文集. 623/VI-43. 143-152 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 室 達朗: "T. B. M.センターカッタの定常掘削特性に及ぼすビット斜角の影響"土木学会論文集. 652/III-51. 47-60 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 室 達朗: "ディスクカッタビットによるモルタル端面の定常掘削特性に関する実験的考察"土木学会論文集. 687/III-56. 37-47 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Tatsuro Muro: "Steady state edge excavation property of a disc cutter bit"Proceedings of the 6th Asia・Pacific Conf. of the Int. Soc. for Terrain-Vehicle Sys.. 1. 49-58 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Tatsuro Muro: "Edge excavation property of a disc cutter bit in new tunnel boring machine"Proceedings of the 2nd ECN-EU Joint Seminar 2001. 1. (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 土砂摩耗対策委員会: "土砂摩耗の話-建設機械作業部品-"テラメカニックス研究会. 463 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] MURO Tatsuro: "Effects of a skew angle of a roller cutter bit of tunnel boring machine on the excavation and wear characteristics"Journal of Geotechnical Engineering, JSCE. 617/III-46. 163-174 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] MURO Tatsuro: "Effect of cutting pitch of a point attack bit on the impact cutability"Journal of Construction Management and Engineering, JSCE. 623/VI-43. 143-152 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] MURO Tatsuro: "Effects of skew angle of center cutter bit of tunnel boring machine on steady excavation characteristics of weak rock"Journal of Geotechnical Engineering, JSCE. 652/III-51. 47-60 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] MURO Tatsuro: "Experimental considerations for the steady excavation performance of a disc cutter bit in an edge part of mortar specimen"Journal of Geotechnical Engineering, JSCE. 687/III-56. 37-47 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] MURO Tatsuro: "Steady state edge excavation property of a disc cutter bit"Proceedings of the 6th Asia-Pacific Conference of the International Society for Terrain-Vehicle Systems. 1. 49-58 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] MURO Tatsuro: "Edge excavation property of a disc cutter bit in new tunnel boring machine"Proceeding of the 2nd ECN-EU Joint Seminar 2001. (in print).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] MURO Tatsuro: "Story of Tools Wear against Soil and Sandy Materials----Parts of Construction Machinery----"Committee of Countermeasure of Wear against soil, and sandy materials, The Japanese Society for Terramechanics. 1-463 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 室 達朗: "T.B.M.ローラカッタの掘削と摩耗特性に及ぼすビット斜角の影響"土木学会論文集. 617/III-46. 163-174 (1999)

    • Related Report
      2001 Annual Research Report
  • [Publications] 室 達朗: "T.B.M.センターカッタの定常掘削特性に及ぼすビット斜角の影響"土木学会論文集. 652/III-51. 47-60 (2000)

    • Related Report
      2001 Annual Research Report
  • [Publications] 室 達朗: "ディスクカッタビットによるモルタル端面の定常掘削特性に関する実験的考察"土木学会論文集. 687/III-56. 37-47 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Tatsuro Muro: "Steady state edge excavation property of a disc cutter bit"Proceedings of the 6th Asia-Pacific conf. of the Int. Soc. for Terrain-Vehicle Sys.. 1. 49-58 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Tatsuro Muro: "Edge excavation property of a disc cutter bit in new tunnel boring machine"Proceedings of the 2nd ECN-EU Joint Seminar 2001. 1. (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] 土砂摩耗対策委員会: "土砂摩耗の話-建設機械作業部品-"テラメカニックス研究会. 463 (2000)

    • Related Report
      2001 Annual Research Report
  • [Publications] 室達朗: "T.B.M.ローラカッタの掘削と摩耗特性に及ぼすビット斜角の影響"土木学会論文集. 617/III-46. 163-174 (1999)

    • Related Report
      2000 Annual Research Report
  • [Publications] 室達朗: "T.B.M.センターカッタの定常掘削特性に及ぼすビット斜角の影響"土木学会論文集. 652/III-51. 47-60 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 室達朗: "ディスクカッタビットによるモルタル端面の定常掘削特性に関する実験的考察"土木学会論文集. (発表予定).

    • Related Report
      2000 Annual Research Report
  • [Publications] 土砂摩耗対策委員会: "土砂摩耗の話-建設機械作業部品-"テラメカニックス研究会. 463 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 室 達朗: "T.B.M.ローラカッタの掘削と摩耗特性に及ぼすビット斜角の影響"土木学会論文集. 617/III-46. 163-174 (1999)

    • Related Report
      1999 Annual Research Report
  • [Publications] 室 達朗: "T.B.M.センターカッタの定常掘削特性に及ぼすビット斜角の影響"土木学会論文集. (発表予定).

    • Related Report
      1999 Annual Research Report

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Published: 1999-04-01   Modified: 2016-04-21  

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