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Development of New Explosive Bonding Technique for Joining Metal and Ceramic Using Underwater Shock wave

Research Project

Project/Area Number 11650747
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionKumamoto University

Principal Investigator

HOKAMOTO Kazuyuki  Kumamoto University, Shock Wave and Condense Motter Research Center, Associate Professor, 衝撃・極限環境研究センター, 助教授 (70199462)

Co-Investigator(Kenkyū-buntansha) FUJITA Masahiro  Sojo University, Department of Mechanical Engineering, Professor, 工学部, 教授 (20040389)
Project Period (FY) 1999 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥3,400,000 (Direct Cost: ¥3,400,000)
Fiscal Year 2001: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 2000: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 1999: ¥2,400,000 (Direct Cost: ¥2,400,000)
KeywordsWelding / Pressure welding / Explosive Bonding / Shock wave / Underwater shock wave / Metal / Ceramics / 高エネルギー速度加工 / 爆発加工 / セラミックス接合
Research Abstract

The present investigation tried to develop a new method for explosive bonding using regulated underwater shock wave. Using the method, a thin metal plate is easily accelerated at 500 - 1000 m/s, which is high enough to achieve the explosive bonding of metals and ceramics. For the explosively bonded Al/ZrO_2 joint, the bonding condition is quite good though the interface shows planar structure. Normally, wavy interface is found between metals, but the present I combination requires planar interface because of the lack of ductility for ceramics. Deformation of ceramic is not permitted and it easily induces cracks in the ceramic used. The bonding is also achieve based on the explosive bonding mechanism which is due to the activation of the plate surface by the formation of jet in the metal used.
The bonding is not very difficult for the present combonation employed, but the cracks are sometimes found depending on the quality of the ceramic used. Once there are many pores in the ceramic used, Therefore, the ceramic should be chosen carefully considering its mechanical property. Also, the use of thick and short ceramic block is effective to eliminate the cracks. It makes possible to decrease the deflection of the ceramic sample used.

Report

(4 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • 1999 Annual Research Report
  • Research Products

    (13 results)

All Other

All Publications (13 results)

  • [Publications] K.Hokamoto: "Joining of a thin plate onto various materials using regulated underwater shock wave"Fundamental Issues and Applications of Shock-wave and High-Strain-Rate Phenomena (Eds. L. E. Murr et al.). 601-608 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 伊東繁: "水中衝撃波を用いた爆発圧着法に関する研究"火薬学会誌. 62.4. 194-200 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 外本和幸: "衝撃圧接法を利用した新素材接合技術に関する研究"フォームテックレビュー. 11・1. 68-71 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K. Hokamoto: "Joining of a thin plate onto various materials using regulated underwater shock wave"Fundamental Issues and Appliations of shock-wave and High-Strain-Rate phenomena, (Eds., L.E.Murr etal., Elsevier). 601-608 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] S. Itoh: "On the characteristic of the explosive welding technique using underwater shock wave"Journal of the Japan Explo**s Society. 62-4. 194-200 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K. Hokamoto: "Research on a new method for joining new matrials using underwater shock wave welding"Form-tech-review. 11-1. 68-71 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 外本和幸他: "新素材接合技術としての爆発圧接技術応用の可能性"第52回塑性加工連合講演会 講演論文集. 335-336 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 伊藤繁 他: "水中衝撃波を用いた爆発圧着法に関する研究"火薬学会誌. 62・4. 194-200 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 外本 和幸: "衝撃圧接法を利用した新素材接合技術に関する研究"フォームテックレビュー. 11・1. 68-71 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] K.Hokamoto et al.: "Joining of thin metal plate onto various materials using regulated underwater shock wave"Fundamental Issues and Applications of Shock-Wave and High-Strain-Rate Phenomena (Eds.L.E.Murr et al.), Elsevier. 601-608 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 大濱象二郎,外本和幸 他: "水中衝撃波を利用する爆発圧着技術について"第15回 熊本県産学官技術講演論文集. 107 (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] 外本和幸 他: "水中衝撃波を利用する爆発圧接法を用いた難接合材料の接合技術の開発"日本金属学会講演概要2001年春期大会. (発表予定). (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] 外本、氏本、中野、藤田: "水中衝撃波を利用する金属とセラミックスの圧接技術の開発"第6回材料の衝撃問題シンポジウム講演論文集. 81-84 (1999)

    • Related Report
      1999 Annual Research Report

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Published: 1999-04-01   Modified: 2016-04-21  

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