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Development of new smelting process by using metal dusting

Research Project

Project/Area Number 11650765
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Metal making engineering
Research InstitutionKyushu University

Principal Investigator

MAEDA Takayuki  Engineering, Materials Science & Engineering, Kyushu University, Research Associate, 大学院・工学研究院, 助手 (50150496)

Co-Investigator(Kenkyū-buntansha) NISHIOKA Kouki  Engineering, Materials Science & Engineering, Kyushu University, Associate Professor, 大学院・工学研究院, 助教授 (80294891)
NAKAGAWA Hiroshi  Engineering, Materials Science & Engineering, Kyushu University, Research Associate, 大学院・工学研究院, 助手 (80260719)
Project Period (FY) 1999 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥3,500,000 (Direct Cost: ¥3,500,000)
Fiscal Year 2001: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 2000: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 1999: ¥2,100,000 (Direct Cost: ¥2,100,000)
Keywordsmetal dusting / iron carbide / methane gas / hydrogen gas / reduction / アイアンカーバイド
Research Abstract

As a fundamental research for the production of fine reduction iron powder by using metal dusting, the decomposition behavior of iron carbide at high temperature (above 750℃) and low temperature (under 750℃) was investigated by using a reagent hematite powder and iron ore particle. Moreover, the decomposition behavior of iron carbide was investigated by using a fluidized bed reactor. The results obtained are summarized as follows:
(1) The decomposition rate of iron carbide which synthesized from reagent hematite with H_2-30vol%CH_4 at 750℃ was fastest at 650℃ and 900℃. Moreover, the amount of excess carbon generated during decomposition of iron carbide at 650℃ was 1/5 times that at 900℃. Therefore, The decomposition of iron carbide at 650℃ is well suited to remove the excess carbon.
(2) The same experiment was carried out by using iron ore particle (250~600μm) and the same results when reagent hematite powder was used were obtained. Therefore, metal dusting is able to use iron ore particle.
(3) The excess carbon generated during decomposition of iron carbide was removed by gasification with CO-20vol%C0_2 at 900℃. The removal rate of excess carbon generated at 650℃ was faster than that at 900℃ because the amount of excess carbon generated at 650℃ was smaller than that at 900℃.
(4) It is difficult to remove the excess carbon generated during decomposition of iron carbide by using a fluidized bed reactor because of sintering the decomposition iron.

Report

(4 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • 1999 Annual Research Report
  • Research Products

    (3 results)

All Other

All Publications (3 results)

  • [Publications] 江頭 誠, 前田敬之, 中川 大, 清水正賢: "炭化鉄の生成挙動に及ぼす脈石成分の影響"鉄と鋼. 87巻6号. 427-432 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Makoto EGASHIRA, Takayuki MAEDA, Hiroshi NAKAGAWA, Masakata SHIMIZU: "The Effect of Gangue Composition on the Behavior of the Fe_3C Synthesis (in Japanese)"Tetsu-to-Hagane. Vol.87, No.6. 427-432 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 江頭 誠, 前田敬之, 中川 大, 清水正賢: "炭化鉄の生成挙動に及ぼす脈石成分の影響"鉄と鋼. 87(6). 427-432 (2001)

    • Related Report
      2001 Annual Research Report

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Published: 1999-04-01   Modified: 2016-04-21  

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