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Development of Zero Emission-Conscious Recycling of Incineration Ash for Cement Raw Materials

Research Project

Project/Area Number 11650862
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 無機工業化学
Research InstitutionChiba Institute of Technology

Principal Investigator

TODA Yoshitomo  Chiba Institute of Technology, Faculty of Engineering, Professor, 工学部, 教授 (30083869)

Co-Investigator(Kenkyū-buntansha) 三浦 啓一  太平洋セメント(株), 中央研究所, グループリーダー
丸田 俊久  太平洋セメント(株), 中央研究所, グループリーダー
橋本 和明  千葉工業大学, 工学部, 助教授 (90255159)
TANAKA Tomoko  Okayama University, Faculty of Letters, Associate Professor (40227153)
Project Period (FY) 1999 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥3,600,000 (Direct Cost: ¥3,600,000)
Fiscal Year 2001: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 2000: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 1999: ¥2,300,000 (Direct Cost: ¥2,300,000)
Keywordsintercultural contact / L2 communication / communication anxiety / intercultural communication competence / language learning motivation / intercultural adjusment / 溶媒抽出 / 重金属回収 / リサイクル / リン酸成分の除去
Research Abstract

Difficult waste material for recycling even to the cement industry that had already utilized many kinds of waste as a raw material or fuel was chosen as object of this study. And a possible recycling method for commercialization, that was called "Zero emission-conscious recycling system", was found.
1) We investigated the condition of leaching process of phosphoric acid from incineration ash of sewage sludge. And the residue after leaching treatment with sulfuric acid solution was able to reduce the quantity of SO_3 in the residue and to utilize as cement resources by washing treatment with sodium hydroxide.
2) Zero emission-conscious treatment a kiln dust was developed. Chloride in the dust was leached with water. Copper ions and zinc ions were leached with sulfuric acid. Moreover, lead ions were leached with aqueous solution of sodium hydroxide. At the same time, calcium sulfate was converted to calcium hydroxide which was able to be utilized as a raw material for cement.
3) Zero emissi … More on-conscious treatment of EP ash was developed. Vanadium component from EP ash derived from oil burning was recovered by precipitation method. However, NH_4 VO_3 of high purity could not be obtained at room temperature. Therefore, solvent extraction process to recover vanadium component was adopted. The vanadium component in EP ash was successfully recovered by controlling the condition using a continuous solvent extraction circuit. The solvent extraction was applied to recover nickel component using versatic acid that didn't share a structure similar to endocrine disruptor chemicals, too. Nickel ions were successfully extracted by controlling the pH of solution in order to avoid the extraction of magnesium ions. A nickel sulfate solution of ion-free magnesium was obtained by washing organic phase loaded nickel ions, even if magnesium ions would be extracted. Finally, Zero emission-conscious recycling system for EP ash was developed. All components of interest in EP ash can be leached out without heating. The recovery of nickel ions and vanadium ions were possible by a solvent extraction method which resulted in a high purity of the recovered compounds. The sulfate ions, magnesium ions and ammonium ions were recoverable through a crystallization and distillation process as calcium sulfate, magnesium hydroxide and squeous ammonia solution, respectively.
This zero emission-conscious recycling system was expected to help cement industry be able to contribute more and more to establish the society of perfect recycling resources. Less

Report

(4 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • 1999 Annual Research Report
  • Research Products

    (36 results)

All Other

All Publications (36 results)

  • [Publications] 三浦, 鈴木, 橋本(和), 戸田: "下水汚泥焼却灰からのリン酸の溶出"Journal of the Society of INORGANIC MATERIALS JAPAN. 9. 76-83 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 三浦, 鈴木, 大神, 井田, 橋本(和), 戸田: "高濃度塩化物イオン含有排水からのセレンとフッ素除去処理"Journal of the Society of INORGANIC MATERIALS, JAPAN. 9. 91-98 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Miura, K.Nozaki, H.Isomura, K.Hashimoto, Y.Toda: "Recycling Process of Fly Ash Generated from Oil Burning"Materials Transactions. 42. 2465-2471 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Miura, K.Nozaki, H.Isomura, K.Hashimoto, Y.Toda: "Recovery of Nickel Component in Fly Ash Resulting from Oil Burning"Journal of the Society of INORGANIC MATERIALS JAPAN. 8. 132-138 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 今村易弘, 戸田善朝: "下水汚泥焼却灰からのリン酸イオンの溶出特性"Journal of the Society of Inorganic Materials, Japan. 8. 289-294 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Miura, K.Nozaki, H.Isomura, K.Hashimoto, Y.Toda: "Leaching and Solvent Extraction of Vanadium Ions Using Mixer-settler for the Recovery of the Vanadium Component in Fly Ash Derived from Oil Burning"Journal of Solvent Extraction. 8. 205-214 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 今村易弘, 戸田善朝: "超音波流動場における石炭灰からのカルシウムイオンの溶出特性"Journal of the Society of Inorganic Materials, Japan. 7. 197-203 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 今村易弘, 戸田善朝: "超音波流動場における焼却灰懸濁液に対するセラミックス膜の透過性"Journal of the Society of Inorganic Materials, Japan. 7. 713-720 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 三浦, 鈴木, 大神, 井田, 橋本(和), 戸田: "塩化物含有ダストの資源循環処理"Journal of the Society of INORGANIC MATERIALS, JAPAN. 7. 721-728 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 橋本和明, 戸田善朝: "リン化合物の新世紀への挑戦"Journal of the Society of Inorganic Materials, Japan. 7. 527-533 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 三浦, 望月, 仙波, 丸田, 橋本(和), 戸田: "重油燃焼灰からのバナジウムの回収"無機マテリアル. 7. 213-219 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Miura, T.Suzuki, T.Maruta, K.Hashimoto, Y.Toda: "Recovery and Removal of Phosphoric Acid from Ash for Application to Cement Source"Proceeding of the Fourth International Conference on Ecomaterials. 707-710 (1999)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Miura, T.Suzuki, K.Hashimoto, Y.Toda: "Leaching Treatment of Phosphoric Acid from Incineration Ash of Sewage Sludge"Journal of the Society of Inorganic Materials, Japan. 9. 76-83 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Miura, M.Ida, T.SUZUKI, T.Oogami, Ko.Ogawa<K.Hashimoto, Y.Toda: "Removement of Selenium and Fluorine from Effluents with High Concentration Chloride Ions"Journal of the Society of Inorganic Materials, Japan. 9. 91-98 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Miura, K.Nozaki, H.Isomura, K.Hashimoto, Y.Toda: "Recycling Process of Fly Ash Generated from Oil Burning"Materials Transactions. 42. 2465-2471 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Miura, K.Nozaki, H.Isomura, K.Hashimoto, Y.Toda: "Recovery of Nickel Component in Fly Ash Derived from Oil Burning"Journal of the Society of Inorganic Materials, Japan. 8. 132-138 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Imanura, Y.Toda: "Dissolution of Phosphate Ion from Incineration Ash of Sewage Sludge"Journal of the Society of Inorganic Materials, Japan. 8. 289-294 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Miura, K.Nozaki, H.Iosmura, K.Hashimoto, Y.Toda: "Leaching and Solvent Extraction of Vanadium Ions using Mixer-settlers for the Recovery of the Vanadium component in Fly Ash Derived from Oil Burning"Solvent Extraction Research and Development, Japan. 8. 205-214 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Imanura, Y.Toda: "Dissolution of Calcium Ion from Coal Fly Ash I nSupersonic Flow Field"Journal of the Society of Inorganic Materials, Japan. 7. 197-203 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Y.Imanura, Y.Toda: "Permeability of Ceramic Membrane for Incineration Ash Suspension in Supersonic Flow Field"Journal of the Society of Inorganic Materials, Japan. 7. 713-720 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Miura, T.Suzuki, T.Oogami, M.Ida, K.Hashimoto, Y.Toda: "Recycling of Heavy Metals from Fly Ash Included with Chloride and Utilization of the Residue as a Raw Materials for Cement"Journal of the Society of Inorganic Materials, Japan. 7. 721-729 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Hashimoot, Y.Toda: "Challenge of Phosphorus Compouds to New Century"Journal of the Society of Inorganic Materials, Japan. 7. 527-533 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.miura, D.Mochizuki, H.Semba, T.Maruta, K Hashimoto, Y.Toda: "Recovery of Vanadium from Oil Burning Ash"Journal of the Society of Inorganic Materials, Japan. 6. 213-219 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Miura, T.Suzuki, T.Maruta, K.Hashimoto, Y.Toda: "Recovery and Removal of Phosphoric Acid from Ash for Application to Cement Source"proceeding of the Fourth International Conference on Ecomaterials. 707-710 (1999)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 三浦, 鈴木, 大神, 井田, 橋本(和), 戸田: "下水汚泥焼却灰からのリン酸の溶出"Journal of the Society of INORGANIC MATERIALS, JAPAN. 9. 76-83 (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] 三浦, 鈴木, 大神, 井田, 橋本(和), 戸田: "高濃度塩化物イオン含有排水からのセレンとフッ素除去処理"Journal of the Society of INORGANIC MATERIALS, JAPAN. 9. 91-98 (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] K.Miura, K.Nozaki, H.Isomura, K.Hashimoto, Y.Toda: "Recycling Process of Fly Ash Generated from Oil Burning"Materials Transactions. 42. 2465-2471 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] K.Miura, K.Nozaki, H.Isomura, K.Hashimoto, Y.Toda: "Recovery of Nickel Component in Fly Ash Resulting from Oil Burning"Journal of the Society of INORGANIC MATERIALS, JAPAN. 8. 132-138 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] K.Miura, K.Nozaki, H.Isomura, K.Hashimoto, Y.Toda: "Leaching and Solvent Extraction of Vanadium Ions Using Mixer-settler for the Recovery of the Vanadium Component in Fly Ash Derived from Oil Burning."Journal of Solvent Extraction. 7. 721-728 (2000)

    • Related Report
      2001 Annual Research Report
  • [Publications] 三浦, 鈴木, 大神, 井田, 橋本(和), 戸田: "塩化物含有ダストの資源環境処理"Journal of the Society of INORGANIC MATERIALS, JAPAN. 7. 721-728 (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] 三浦, 望月, 仙波, 丸田, 橋本(和), 戸田: "重油燃焼灰からのバナジウムの回収"無機マテリアル. 6. 213-219 (1999)

    • Related Report
      2001 Annual Research Report
  • [Publications] K.Miura,K.Nozaki,H.Isomura,K.Hashimoto,Y.Tada: "Recovery of Nickel Component in Fly Ash Resulting from Oil Baring"Journal of the Society of INORGANIC MATERIALS, JAPAN. 8(印刷中). (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] K.Miura,K.Nozaki,H.Isomura,K.Hashimoto,Y.Toda: "Leaching and Solvent Extraction of Vanadium Ions Using Mixer-settler for the Recovery of the Vanadium Component in Fly Ash Derived from Oil Burning."Journal of Solvent Extraction. (印刷中). (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] 三浦,鈴木,大神,井田,橋本(和),戸田: "塩化物含有ダストの資源循環処理"Journal of the Society of INORGANIC MATERIALS, JAPAN. 7. 721-728 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 三浦,望月,仙波,丸田,橋本(和),戸田: "重油燃焼灰からのバナジウムの回収"無機マテリアル. 6. 213-219 (1999)

    • Related Report
      2000 Annual Research Report
  • [Publications] K.Miura,T.Suzuki,T.Maruta,K.Hashimoto,Y.Toda: "Recovery and Removal of Phosphoric Acid from Incineration Ash for Application to Cement Source"Proceedings of The Fourth International Conference on ECOMATERIALS. 707-710 (1999)

    • Related Report
      1999 Annual Research Report

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Published: 1999-04-01   Modified: 2016-04-21  

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