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Development of Large-area High-quality LCD Processing by Surface Wave Plasma

Research Project

Project/Area Number 12358004
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section展開研究
Research Field プラズマ理工学
Research InstitutionNagoya University

Principal Investigator

SUGAI Hideo  Nagoya University, Graduate School of Engineering, Professor, 工学研究科, 教授 (40005517)

Co-Investigator(Kenkyū-buntansha) GHANASHEV Ivan  芝浦メカトロニクス株式会社, 主査
ISHIJIMA Tatsuo  Nagoya University, Graduate School of Engineering, Research Associate, 工学研究科, 助手 (00324450)
TOYODA Hirotaka  Nagoya University, Graduate School of Engineering, Associate Professor, 工学研究科, 助教授 (70207653)
IVAN Ghanashev  Shibaura Mechatronics Corporation Senior Specialist
高須賀 誠一  松下電器産業株式会社, ディスプレイデバイス開発センター, 主席研究員
永津 雅章  名古屋大学, 工学研究科, 助教授 (20155948)
西谷 幹彦  株式会社ニッシン, 技術部・次長
Project Period (FY) 2000 – 2002
Project Status Completed (Fiscal Year 2002)
Budget Amount *help
¥24,040,000 (Direct Cost: ¥22,300,000、Indirect Cost: ¥1,740,000)
Fiscal Year 2002: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
Fiscal Year 2001: ¥5,330,000 (Direct Cost: ¥4,100,000、Indirect Cost: ¥1,230,000)
Fiscal Year 2000: ¥16,500,000 (Direct Cost: ¥16,500,000)
Keywordssurface wave plasma / slot antenna / large area plasma / electron energy distribution function / liquid crystal display / poly-silicon / silicon oxidation / oxygen radical / 体積加熱 / 表面加熱
Research Abstract

To date, a capacitivery coupled plasma at 13.56 MHz has been used in plasma-assiste manufacturing of liquid crystal display (LCD) devices. However, this type of plasma source is facing a difficulty in large-area processing due to its low plasma density and non-uniformity. In order to overcome these problems, we use a new source called surface wave plasma (SWP) which is produced by microwave discharge. This project aims to make the plasma high-density and large-area, and to develop large-area LCD process for formation of poly-silicon films on a cold substrate.
The results obtained are summarized below.
(1) <Optimization of discharge antenna>____ : Stable microwave plasma without density jump was obtained by introducing a periodic structure at the interface at the plasma interface.
(2) <Control of electron energy distribution Junction (EEDF)>____ : The EEDF measurement and fluid mode analysis revealed that the electron temperature can be controlled by selecting an additive rare gas species (He, Ne, Ar, Kr, Xe).
(3) <Large-area plasma production>____ : A meter-size (1 m x 0.3 m) plasma was produced by microwave discharge, where some problems were made clear on mechanical strength of window and plasma in-homogeneity.
(4) <Oxygen plasma for gate oxidation>____ : Behavior of oxygen radical in SWP was investigated for different O_2 percentage in argon to realize ultra-thin gate SiO_2 layer by low-temperature plasma oxidation.
(5) <Low temperature growth of poly-Si films>____0 : The SWP with SiH_4 highly diluted by H_2 enabled poly-Si film formation at 400℃, which is expected to give high mobility TFTs.

Report

(4 results)
  • 2002 Annual Research Report   Final Research Report Summary
  • 2001 Annual Research Report
  • 2000 Annual Research Report
  • Research Products

    (55 results)

All Other

All Publications (55 results)

  • [Publications] 永津雅章, 菅井秀郎 他4名: "Effect of Slot Antenna Structures on Production of Planar Surface Wave Plasma"Journal of Physics D : Applied Physics. 33巻・10号. 1143-1149 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 菅井秀郎 他3名: "Transition of electron heating mode in a planar microwave discharge at low pressures"Applied Physics Letters. 77巻・22号. 3523-3525 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] GHANASHEV Ivan, 菅井秀郎 他3名: "Multiple eigenmode analysis and density jumps in planar surface-wave plasmas with slot-antenna excitation"Physics of Plasmas. 7巻・7号. 3051-3061 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 菅井秀郎, 豊田浩孝: "Measurements of Electron-Impact-Dissociation Cross Section for Neutral Products"ALP Conference Proceedings. 500巻. 349-358 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 小倉 輝, 菅井秀郎: "Dependence of Fluorocarbon Plasma Chemistry on the Electron Energy Distribution Function"Japanese Journal of Applied Physics. 39巻5A号. 2847-2853 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 小島徹也, 菅井秀郎 他4名: "Wall Heating Effect on Crystallization of Low-Temperature Deposited Silicon Films from an Inductively-coupled Plasma"Japanese Journal of Applied Physics. 40巻1号. 322-325 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 菅井秀郎, GHANASHEV Ivan 他5名: "Electron energy distribution functions and the influence on fluorocarbon plasma chemistry"Plasma Sources Science and Technology. 10巻. 378-385 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 永津雅章, 菅井秀郎 他4名: "Surface Wave Modes in a Large Square High-Density Plasma Excited at 915 MHz"Journal of Vacuum Science and Technology. A19巻. 951-958 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 山内健資, ABDEL-FATTAH Essam, 菅井秀郎: "Dramatic Improvement of Surface wave Plasma Performance Using a Corrugated Dielectric Plate"Japanese Journal of Applied Physics. 40巻11A号. L1176-L1178 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] GHANASHEV Ivan, 菅井秀郎: "Production and Control of Planar Microwave Plasma for Materials Processing"Proceedings of International Conference on Phenomena in Ionized Gases. 2巻. 7-8 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 石島達夫, 池田正巳, 菅井秀郎: "Electron Temperature Control by Rare Gas Mixing with Matastable Atom Contribution"Proceedings of International Symposium on Dry Process. 1巻. 87-92 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 菅井秀郎: "Electron Energy Distributions and Plasma-Aided Materials Processing"プラズマー核融合学会誌. 77巻7号. 660-665 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] T.Yamauchi, H Sugai: "High-density etching plasma excitation by slot type and coaxial line type microwave antennas"Journal of Vaccum Science and Technology. A20巻・2号. 503-520 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] E.Stamate, H.Sugai, K.Ohe: "Principle and application of a thermal probe to reactive plasma"Applied Physics Letters. 80巻・17号. 3066-3068 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] E.L.Tsakadze, K.N.Ostrikov, S.Xu, R.Storer, H.Sugai: "Inductively coupled plasmas sustained by an internal oscillating current"Journal of Applied Physics. 91巻・4号. 1804-1813 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] M.Nagatsu, T.Sano, N.Takeda, N.Toyoda, M.Tanga, H.Sugai: "Characteristics of hydrogenated amorphous carbon films deposited by large-area microwave-sustained surface wave plasma"Diamond and Related Materials. 11巻. 976-979 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] M.Nagatsu, T.Niwa, H.Sugai: "High-energy electrons near the dielectric-plasma boundary in a large-area surface-wave plasma excited at 915 MHz"Applied Physics Letters. 81巻・9号. 1966-1968 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Ivan P Ganachev, Hideo Sugai: "Production and control of planar microwave plasmas for materials processing"Plasma Sources Science and Technology. 11巻. A178-A190 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] M.Nagatsu and H.Sugai: "Effect of Slot Antenna Structures on Production of Planar Surface Wave Plasma"Journal of Physics D : Applied Physics. 33(10). 1143-1149 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] H.Sugai et.all: "Transition of electron healing mode in a planar microwave discharge at low pressures"Applied Physics Letters. 77(22). 3523-3525 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] I. Ghanashev, H.Sugai et.all: "Multiple eigenmode analysis and density jumps in planar surface-wave plasmas with slot-antenna excitation"Physics of Plasmas. 7(7). 3051-3061 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] H.Sugai and H.Toyoda: "Measurements of Electron-Impact-Dissociation Cross Section for Neutral Products"AIP Conference Proceedings. 500. 349-358 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] H.Kokura and H.Sugai: "Dependence of Fluorocarbon Plasma Chemistry on the Electron Energy Distribution Function"Japanese Journal of Applied Physics. 39(5A). 2847-2853 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] T.Kojima, H.Sugai et.all: "Wall Heating Effect on Crystallization of Low-Temperature Deposited Silicon Films from an Inductively-coupled Plasma"Japanese Journal of Applied Physics. 40(1). 322-325 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] H.Sugai, I.Ghanashev et.all: "Electron energy distribution functions and the influence on fluorocarbon plasma chemistry"Plasma Sources Science and Technology. 10. 378-385 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] M.Nagatsu, H.Sugai et.all: "Surface Wave Modes in a Large Square High-Density Plasma Excited at 915 MHz"Journal of Vacuum Science and Technology. A19. 951-958 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] T.Yamauchi, E.Abdel-Fattah and H.Sugai: "Dramatic Improvement of Surface wave Plasma Performance Using a Corrugated Dielectric Plate"Japanese Journal of Applied Physics. 40(11A). L1176-L1178 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] I.Ghanashev and H.Sugai: "Production and Control of Planar Microwave Plasma for Materials Processing"Proceedings of International Conference on Phenomena in Ionized Gases. 2. 7-8 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] T.Ishijima, M.Ikeda and H.Sugai: "Electron Temperature Control by Rare Gas Mixing with Matastable Atom Contribution"Proceedings of International Symposium on Dry Process. 1. 87-92 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] H.Sugai: "Electron Energy Distributions and Plasma-Aided Materials Processing"Journal of Plasma and Fusion Research. 77(7). 660-665 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] T.Yamauchi and H.Sugai: "High-density etching plasma excitation by slot type and coaxial line type microwave antennas"Journal of Vaccum Science and Technology. A20(2). 503-520 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] E.Stamate, H.Sugai and K.Ohe: "Principle and application of a thermal probe to reactive plasma"Applied Physics Letters. 80(17). 3066-3068 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] E.L.Tsakadze, K.N.Ostrikov, S.Xu, R.Storer, H.Sugai: "Inductively coupled plasmas sustained by an internal oscillating current"Journal of Applied Physics. 91(4). 1804-1813 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] M.Nagatsu, T.Sano, N.Takeda, N.Toyoda, M.Tanga, H.Sugai: "Characteristics of hydrogenated amorphous carbon films deposited by large-area microwave-sustained surface wave plasma"Diamond and Related Materials. 11. 976-979 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] M.Nagatsu, T.Niwa, H.Sugai: "High-energy electrons near the dielectric-plasma boundary in a large-area surface-wave plasma excited at 915 MHz"Applied Physics Letters. 81(9). 1966-1968 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] I.Ganachev and H. Sugai: "Production and control of planar microwave plasmas for materials processing"Plasma Sources Science and Technology. 11. A178-A190 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] T.Yamauchi, H.Sugai: "High-density etching plasma excitation by slot type and coaxial line type microwave antennas"Journal of Vaccum Science and Technology. A20巻・2号. 503-520 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] E.Stamate, H.Sugai, K.Ohe: "Principle and application of a thermal probe to reactive plasma"Applied Physics Letters. 80巻・17号. 3066-3068 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] E.L.Tsakadze, K.N.Ostrikov, S.Xu, R.Storer, H.Sugai: "Inductively coupled plasmas sustained by an internal oscillating current"Journal of Applied Physics. 91巻・4号. 1804-1813 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] M.Nagatsu, T.Sano, N.Takeda, N.Toyoda, M.Tanga, H.Sugai: "Characteristics of hydrogenated amorphous carbon films deposited by large-area microwave-sustained surface wave plasma"Diamond and Related Materials. 11巻. 976-979 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] M.Nagatsu, T.Niwa, H.Sugai: "High-energy electrons near the dielectric-plasma boundary in a large-area surface-wave plasma excited at 915 MHz"Applied Physics Letters. 81巻・11号. 1966-1968 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] Ivan P Ganachev, Hideo Sugai: "Production and control of planar microwave plasmas for materials processing"Plasma Sources Science and Technology. 11巻. A178-A190 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 菅井秀郎, GHANASHEV Ivan, 他5名: "Electron energy distribution functions and the influence on fluorocarbon plasma chemistry"Plasma Sources Science and Technology. 10巻. 378-385 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 永津雅章, 菅井秀郎, 他4名: "Surface Wave Modes in a Large Square High-Density Plasma Excited at 915MHz"Journal of Vacuum Science and Technology. A19巻. 951-958 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 山内健資, ABDEL-FATTAH Essam, 菅井秀郎: "Dramatic Improvement of Surface wave Plasma Performance Using a Corrugated Dielectric Plate"Japanese Journal of Applied Physics. 40巻・11A号. L1176-1178 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] GHANASHEV Ivan, 菅井秀郎: "Production and Control of Planar Microwave Plasma for Materials Processing"Proceedings of International Conference on Phenomena in Ionized Gases. 2巻. 7-8 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 石島達夫, 池田正巳, 菅井秀郎: "Electron Temperature Control by Rare Gas Mixing with Matastable Atom Contribution"Proceedings of International Symposium on Dry Process. 1巻. 87-92 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 菅井秀郎: "Electron Energy Distributions and Plasma-Aided Materials Processing"プラズマ・核融合学会誌. 77巻7号. 660-665 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 永津雅章,菅井秀郎 他4名: "Effect of Slot Antenna Structures on Production of Planar Surface Wave Plasma"Journal of Physics D : Applied Physics. 33巻10号. 1143-1149 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 菅井秀郎 他3名: "Transition of electron heating mode in a planar microwave discharge at low pressures"Applied Physics Letters. 77巻22号. 3523-3525 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] GHANASHEV Ivan,菅井秀郎: "Multiple eigenmode analysis and density jumps in planar surface-wave plasmas with slot-antenna excitation"Physics of Plasma. 7巻7号. 3051-3061 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 菅井秀郎,豊田浩孝: "Measurements of Electron-Impact-Dissociation Cross Section for Neutral products"AIP Conference Proceedings. 500巻. 349-358 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 小倉輝,菅井秀郎: "Dependence of Fluorocarbon Plasma Chemistry on the Electron Energy Distribution Function"Japanese Journal of Applied Physics. 39巻5A号. 2847-2853 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 小島徹也,菅井秀郎 他4名: "Wall Heating Effect on Crystallization of Low-Temperature Deposited Sillicon Films from and Inductively-coupled Plasma"Japanese Journal of Applied Physics. 40巻1号. 322-325 (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] 永津雅章,菅井秀郎 他2名: "Surface Wave Modes in a Large Square High Density Plasma Excited at 915 MHz"Journal of Vacuum Science and Technology. (掲載予定). (2001)

    • Related Report
      2000 Annual Research Report

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Published: 2000-04-01   Modified: 2016-04-21  

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