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Mechanism of Strength Enhancement of Ceramics Superlattice Coating Films and Its Application to Design of Microstructure

Research Project

Project/Area Number 12450059
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionOsaka University

Principal Investigator

SHIMADA Shoichi  Graduate School of Engineering, Osaka University, Associate Professor, 大学院・工学研究科, 助教授 (20029317)

Co-Investigator(Kenkyū-buntansha) TANAKA Hiroaki  Osaka Electro-Communication University, Department of Mechatronic Engineering, Lecturer, 工学部, 助教授 (60330156)
Project Period (FY) 2000 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥11,900,000 (Direct Cost: ¥11,900,000)
Fiscal Year 2001: ¥2,400,000 (Direct Cost: ¥2,400,000)
Fiscal Year 2000: ¥9,500,000 (Direct Cost: ¥9,500,000)
Keywordsfunctional coating film / ceramics superlattice film / nanostructure / mechanical properties / strength enhancement / computer simulation / molecular dynamics / 機能性薄膜 / セラミックス超格子 / トライボマテリマル
Research Abstract

Ceramics superlattice, which has a laminated structure of heterogeneous ceramics combination in nanometer scale, is one of the promising approaches for highly functional coating films. As a superlattice film shows remarkable enhancement in indentation hardness and wear-resistance with a specified laminating period, it is expected to be a material of coating films subjected to heavy friction. However, the mechanism of strength enhancement has not been understood well.
In this research, to clarify the correlation between the microstructure and mechanical properties of ceramics superlattice and to establish the guidelines for design of highly functional ceramics coating films, molecular dynamics (MD) computer simulations of uniaxial and biaxial strength testing are carried out on TiN/AIN superlattice films with various laminating periods.
Experimental results of microindentation on arc ion-plated TiN/AIN ceramics superlattice films show that the hardness increases as the laminating period d … More ecreases and that the highest hardness enhancement is observed on the film with 2.5 nm laminating period.
Interatomic potential functions are proposed for ceramics with rock salt structure, such as TiN, AiN are and ZrN, by the fitting with the results of first- principle calculations. Using the interatomic potential functions, MD simulations of uni- axial and biaxial strength testing of the ceramics and superlattice films composed of the ceramics are carried out successfully.
The MD simulations show that residual tensile and compressive stresses are observed in the layers of AIN and TiN, respectively, in the films with superlattice structure. The strength for fracture initiation decreases as the laminating period decreases. Under the biaxial loading, crack extension and plastic deformation occur in the layers of AIN and TiN, respectively. However, the fracture and deformation are stopped on the TiN/AIN interface. The longer the laminating period of superlattice film, the longer the crack extension. This results in the lower indentation hardness on the superlattice film with longer laminating period. The results of the MD simulations suggest that there is an optimum laminating period for highest enhancement of indentation hardness.
MD simulation can be an useful tool for clear understanding in principle the correlation between miorostructure and mechanical properties and for structure design of ceramics superlattice. Less

Report

(3 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • Research Products

    (14 results)

All Other

All Publications (14 results)

  • [Publications] 高井英義, 島田尚一, 鶴谷身延, 田中宏明: "超格子薄膜の微細構造と機能"2000年度精密工学会春季大会学術講演会講演論文集. 158 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] S.Shimada, H.Takai, H.Tanaka, N.Ikawa: "Effect of Laminating Period of Ceramics Superlattice Coating Film on Its Mechanical Properties"Proc. 2000 ASPE Annual Meeting. 324-327 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H.Tanaka, S.Shimada, N.Ikawa, M.Yoshinaga: "Wear Mechanism of Diamond Cutting Tool in Machining of Steel""Precision Machining of Advanced Materials", Key Engineering Materials. 196. 69-78 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 田中宏明, 島田尚一, 井川直哉: "分子動力学シミュレーションによるシリコン理想表面生成プロセスの予測"砥粒加工学会誌. 45,4. 175-180 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H.Tanaka, S.Shimada, N.Ikawa, M.Higuchi, K.Obata: "Difference in Wear Patterns of Diamond Cutting Tool Depending on Work Materials"Proc. 10th ICPE. 179-183 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] S.Shimada: J.McGeough ed., Marcel Dekker, Inc., NewYork (分担執筆). 397 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H. Takai, S. Shimada, M. Tsurutani, H. Tanaka: "Effect of Microstructure on Hardness of Ceramics Superlattice Films"Proc. 2000 JSPE Spring Meeting. 158 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] S. Shimada, H. Takai, H. Tanaka, N. Ikawa: "Effect of Laminating Period of Ceramics Superlattice Coating Film on Its Mechanical Properties"Proc. ASPE 2000 Annual Meeting. 20. 324-327 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H. TANAKA, S. SHIMADA, N. IKAWA, M. YOSHINAGA: "Wear Mechanism of Diamond Cutting Tool in Machining of Steel, "Precision Machining of Advanced Materials""Key Engineering Materials. 196. 69-78 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H. Tanaka, S. Shimada, N. Ikawa: "Prediction of an Ideal Surface Processing of Monocrystalline Silicon for Minimal Surface Roughness and Damage by Molecular Dynamics Analysis"J. Soc. Grinding Engineers. 45, 4. 175-180 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H.Tanaka, S.Shimada, N.Ikawa, M.Higuchi, K.Obata: "Difference in Wear Paterns of Diamond Cutting Tool Depending on Work Materials"Proc.10th ICPE, Yokohama. 179-183 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 田中宏明, 島田尚一, 井川直哉: "分子動力学シミュレーションによる単結晶シリコン理想表面生成プロセスの予測"砥粒加工学会誌. 45, 4. 175-180 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 高井英義,島田尚一,鶴谷身延,田中宏明: "超格子薄膜の微細構造と機能"2000年度精密工学会春季大会学術講演会講演論文集. 158 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] S.Shimada,H.Takai,H.Tanaka,N.Ikawa: "Effect of Laminating Period of Ceramics Superlattice Coating Film on Its Mechanical Properties"Proc.2000 ASPE Annual Meeting. 324-327 (2000)

    • Related Report
      2000 Annual Research Report

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Published: 2000-04-01   Modified: 2016-04-21  

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