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Novel preparation method for supported metal catalysts with high resistance to sintering

Research Project

Project/Area Number 12450328
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 触媒・化学プロセス
Research InstitutionKyushu University

Principal Investigator

KISHIDA Masahiro  Kyushu University, Graduate School of Engineering, Assistant Professor, 大学院・工学研究院, 助教授 (60243903)

Co-Investigator(Kenkyū-buntansha) TAGO Teruoki  Kyushu University, Graduate School of Engineering, Research Associate, 大学院・工学研究院, 助手 (20304743)
WAKABAYASHI Katsuhiko  Kyushu University, Graduate School of Engineering, Professor, 大学院・工学研究院, 教授 (20220832)
Project Period (FY) 2000 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥13,200,000 (Direct Cost: ¥13,200,000)
Fiscal Year 2001: ¥1,800,000 (Direct Cost: ¥1,800,000)
Fiscal Year 2000: ¥11,400,000 (Direct Cost: ¥11,400,000)
KeywordsAlumina-supported Pt Catalyst / Silica-coated Rh particle / Microemulsion / Sintering / NO-CO reaction / マイクロエマルション法 / アルミナ担持白金触媒 / シリカ包接白金微粒子 / シリカ包接ロジウム微粒子 / 包接微粒子 / 担持貴金属触媒
Research Abstract

1. We have developed a novel preparation method for supported metal catalysts using water-in-oil microemulsion, an ME method. In this method, Rh particles are partially embedded in SiO_2 supports because the SiO_2 supports are formed by hydrolysis of TEOS around the Rh precursor particle before being synthesized in the reverse micelle. In this work, sintering behaviors of Pt particles were investigated in Pt/Al2O3 catalysts prepared by different preparation method (ME, sol-gel and impregnation method (IMP). Pt/Al2O3 catalysts prepared by ME and sol-gel method possessed high resistance to sintering compared with the catalyst prepared by IMP method, because Pt particles were embedded in the support. Furthermore, resistance to the sintering of Pt particles was improved by pressing the catalysts at 156 MPa. For the endurance test under air flow at 700 ℃ for 12 h, the catalyst prepared using microemulsion and then pressed, the pressed ME catalyst, had greater resistance to sintering of Pt particles than the sol-gel and impregnation catalysts. The pressed ME catalyst exhibited higher activity in NO-CO reaction and maintain the high activity.
2. We successfully synthesized Rh nanoparticles wholly coated by a nanometer-scale SiO2 layer ring a specific microemulsion system. The thermal stability and the catalytic activity of CO-CO reaction of SiO2-coated Rh catalyst were compared with those of the catalysts prepared by ME, sol-gel and IMP methods. In the SiO2-coated Rh catalyst, all the Rh particles were covered by the SIO2 layer and remained small even after the thermal treatment at 900 ℃ for 12 h. It is concluded that migration of Rh particles of the SiO2-coated Rh catalyst was restrained by the SiO2 layer, resulting in the highest resistance to sintering. As a result, this catalyst had the highest activity in NO reduction by CO after thermal treatment at 900 ℃ for 12 h.

Report

(3 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • Research Products

    (18 results)

All Other

All Publications (18 results)

  • [Publications] M.Kishida, T.Tago, T.Hatsuta, K.Wakabayashi: "Preparation of Silica-Coated Rhodium Nanoparticles Using Water-in-Oil Microemulsion"Chemistry Letters. 1108-1109 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M.Ikeda, T.Tago, M.Kishida, K.Wakabayashi: "Thermal stability of Pt particles of Pt/Al_2O_3 catalysts prepared using microemulsion and catalytic activity in NO-CO reaction"Catalysis Communications. 2. 261-267 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] T.Hanaoka, T.Tago, M.Kishida, K.Wakabayashi: "Size Control of Metastable ZnS Particles in w/o Microemulsion"Bulletin of the Chemical Society of Japan. 74. 1349-1354 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H.Hayashi, S.Murata, T.Tago, M.Kishida, K.Wakabayashi: "Low carbon deposition on C02 reforming of methane over Ni/Al2O3 catalysts I prepared using W/O microemulsion"Journal of the Japan Petroleum Institute. 44. 334-337 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M.Ikeda, T.Tago, M.Kishida, K.Wakabayashi: "Thermal stability of an SiO2-coated Rh catalyst and catalytic activity in NO reduction by CO"Chemical Communication. 2512-2513 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] T.Tago, Y.Shibata, T.Hatsuta, M.Kishida, S.Tashiro, K.Wakabayashi: "Synthesis of Silica-Coated Rhodium Nanoparticles in Reversed Micellar Solution"Journal of Materials Science. (in press).

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M. Kishida, T. Tago, T. Hatsuta and K. Wakabayashi: "Preparation of Silica-Coated Rhodium Nanoparticles Using Water-in-Oil Microemulsion"Chemistry Letters. 1108-1109 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M. Ikeda, T. Tago, M. Kishida and K. Wakabayashi: "Thermal stability of Pt particles of Pt/Al2O3 catalysts prepared using microemulsion and catalytic activity in NO-CO reaction"Catalysis Communications. 2. 261-267 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] T. Hanaoka, T. Tago, M. Kishida, K. Wakabayashi: "Size Control of Metastable ZnS Particles in w/o Microemulsion"Bulletin of the Chemical Society of Japan. 74. 1349-1354 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] H. Hayashi, S. Murata, T. Tago, M. Kishida and K. Wakabayashi: "Low carbon deposition on CO2 reforming of methane over Ni/Al2O3 catalysts prepared using W/O microemulsion"Journal of the Japan Petroleum Institute. 44. 334-337 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M. Ikeda, T. Tago, M. Kishida and K. Wakabayashi: "Thermal stability of an SiO2-coated Rh catalyst and catalytic activity in NO reduction by CO"Chemical Communication. 2512-2513 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] T. Tago, Y. Shibata, T. Hatsuta, M. Kishida, S. Tashiro and K. Wakabayashi: "Synthesis of Silica-Coated Rhodium Nanoparticles in Reversed Micellar Solution"Journal of Materials Science. (in press).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M.Kishida, T.Tago, T.Hatsuta, K.Wakabayashi: "Preparation of Silica-Coated Rhodium Nanoparticles Using Water-in-Oil Microemulsion"Chemistry Letters. 1108-1109 (2000)

    • Related Report
      2001 Annual Research Report
  • [Publications] M.Ikeda, T.Tago, M.Kishida, K.Wakabayashi: "Thermal stability of Pt particles of Pt/Al203 catalysts prepared using microemulsion and catalytic activity in NO-CO reaction"Catalysis Communications. 2. 261-267 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] T.Hanaoka, T.Tago, M.Kishida, K.Wakabayashi: "Size Control of Metastable ZuS Particles in w/o Microemulsion"Bulletin of the Chemical Society of Japan. 74. 1349-1354 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] H.Hayashi, S.Murata, T.Tago, M.Kishida, K.Wakabayashi: "Low carbon deposition on CO2 reforming of methane over Ni/Al203 catalysts prepared using W/O microemulsion"Journal of the Jaoan Petroleum Institute. 44. 334-337 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] M.Ikeda, T.Tago, M.Kishida, K.Wakabayashi: "Thermal stability of an SiO2-coated Rh catalyst and catalytic activity in NO reduction by CO"Chemical Communication. 2512-2513 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] T.Tago, Y.Shibata, T.Hatsuta, M.Kishida, S.Tashiro, K.Wakabayashi: "Synthesis of Silica-Coated Rhodium Nanoparticles in Reversed Micellar Solution"Journal of Materials Science. (in press).

    • Related Report
      2001 Annual Research Report

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Published: 2000-04-01   Modified: 2016-04-21  

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