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Development of Easy Recycle High Strength All-Thermoplastic composites

Research Project

Project/Area Number 12555026
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Materials/Mechanics of materials
Research InstitutionKyoto Institute of Technology

Principal Investigator

MAEKAWA Zenitiro  Kyoto Institute of Technology Division of Advanced Fibro-Science Professor, 工芸科学研究科, 教授 (60047149)

Co-Investigator(Kenkyū-buntansha) KITAYAMA Takeo  SUMITOMO CHEMICAL CO., LTD. Research Associate, 樹脂開発センター, 主任研究員
NI Keisei  Kyoto Institute of Technology Division of Advanced Fibro-Science Associate Professor, 工芸科学研究科, 助教授 (00252544)
HAMADA Hiroyuki  Kyoto Institute of Technology Division of Advanced Fibro-Science Professor, 工芸科学研究科, 教授 (10189615)
Project Period (FY) 2000 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥13,300,000 (Direct Cost: ¥13,300,000)
Fiscal Year 2001: ¥1,300,000 (Direct Cost: ¥1,300,000)
Fiscal Year 2000: ¥12,000,000 (Direct Cost: ¥12,000,000)
KeywordsInterface-less Composites / Easy Recycle / Knitted Fabric / UHMW-PE Fiber / Mechanical Properties / Polypropylene / Transcrystalline / DSC / 熱可塑性樹脂 / 複合材料 / リサイクル / 同種異形態 / ポリエチレン / 繊維 / 延伸
Research Abstract

Composites that consist of same materials with different shape such as fibers shape and matrix phase is not needed to pay any attention to their interface and can create high interfacial strength. Generally, melting temperature of fibrous shape material is higher man that of bulk material due to molecular orientation in thermoplastic materials. Therefore, these composites can be fabricated at the temperature between two melting temperature with high interfacial strength and maintaining reinforcing effects of fibers.
The most important fabrication parameter of thermoplastic materials used for such a composite was molding temperature. Differential scanning calorimetry (DSC) (thermal analysis) was performed for specimens subjected to several types of thermal history. Time-temperature profile in DSC measurements referred to the actual processing conditions. The effects of molding temperature on mechanical properties were investigated. The suitable molding temperature could be obtained from … More both DSC results and tensile strength. Though the longitudinal tensile modulus and strength of fiber decreased with increasing in the molding temperature, the high adhesion might was generated at the interface between surface of fiber and the matrix. From these results comparing with the theoretical value by Law of mixture, it is considered that interfacial properties of PE/PE composites were changed by the molding temperature.
The mechanical properties of polypropylene/polypropylene (PP/PP) composites consisting of homo-polypropylene fiber and propylene-ethylene random copolymer matrix were investigated. The two types of unidirectional PP/PP composites, which had the different impregnation conditions, were fabricated by using the film-stacking and compression-molding method, and the influence of a transcrystalline layer on mechanical properties of PP/PP composites was examined. It is possible to form many transcrystalline layers on fiber/matrix interfaces by improving impregnation conditions. The tensile tests in 0°, 90° direction and different loading direction were carried out. In the different loading direction, the tensile strengths in the all angles were slightly increased by improving the impregnation conditions. Less

Report

(3 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • Research Products

    (17 results)

All Other

All Publications (17 results)

  • [Publications] Takeo Kitayama, Kentaro Ishikura, Tatsuro Fukui, Hiroyuki Hamada: "Interfacial, Properties of PP/PP Composites"Science and Engineering of Composite Materials. Vol.9・no.2. 67-73 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 福井辰郎, 猪田宮子, 濱田泰以: "PE/PE編物複合材料の成形と物性"プラスチック成形加工学会. Vol.13・no.9. 641-648 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Tatsuro Fukui, Hiroyuki Hamada: "Mechanical Properties of PE Fiber Reinforced Thermoplastic Composites"Proceedings of United States-Japan Conference on Composite Materials. 349-354 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Takeo Kitayama, Kentaro Ishikura, Tatsuro Fukui, Hiroyuki Hamada: "Fabrication and Mechanical Properties of PP/PP Composites"Proceedings of United States-Japan Conference on Composite Materials. 825-830 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] T.Fukui, H.Ishida, K.Nishiyabu, A.Nakai, H.Hamada: "Mechanical Properties of Knitted PE Fiber Reinforced PE Injection Molding Composites"Proceedings of ANTEC. (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Takeo Kitayama: "Interfacial, Properties of PP/PP Composites"Science and Engineering of Composite Materials. Vol. 9, no.2. 67-73 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Tatsuro Fukui: "Fabrication and Mechanical Properties of PE/PE Knitted fabric Composites"Japan Society of Polymer Processing. Vol. 13-9. 641-648 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Tatsuro Fukui: "Mechanical Properties of PE Fiber Reinforced Thermoplastic Composites"Ninth United States-Japan Conference on composite Materials. 349-354 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Kentaro Ishikura: "Fabrication and Mechanical Properties of PP/PP Composites"Ninth United States-Japan Conference on composite Materials. 825-830 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Tatsuro FUKUI: "Mechanical Properties of Knitted PE Fiber Reinforced PE Injection Molding Composites"Proceedings of ANTEC. (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Takeo Kitayama, Kentaro Ishikura, Tatsuro Fukni, Hiroyuki Hamada: "Interfacial, Properties of PP/PP Composites"Science and Engineering of Composite Materials. Vol.9・no.2. 67-73 (2000)

    • Related Report
      2001 Annual Research Report
  • [Publications] 福井辰郎, 猪田宮子, 濱田泰以: "PE/PE編物複合材料の成形と物性"プラスチック成形加工学会. Vol.13・no.9. 641-648 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Tatsuro Fukui, Hiroyuki Hamada: "Mechanical Properties of PE Fiber Reinforced Thermoplastic Composites"Proceedings of United States-Japan Conference on Composite Materials. 349-354 (2000)

    • Related Report
      2001 Annual Research Report
  • [Publications] Takeo Kitayama, Kentaro Ishikura, Tatsuro Fukui, Hiroyuki Hamada: "Fabrication and Mechanical Properties of PP/PP Composites"Proceedings of United States-Japan Conference on Composite Materials. 825-830 (2000)

    • Related Report
      2001 Annual Research Report
  • [Publications] T.Fukui, H.Ishida, K.Nishiyabu, A.Nakai, H.Hamada: "Mechanical Properties of Knitted PE Fiber Reinforced PE Injection Molding Composites"Proceedings of ANTEC. (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] T.Fukui and H.Hamada: "Mechanical Properties of PE Fiber Reinforceol Thermoplastic Composites"Proceedings of the 9th US-Japan Conference on Composite Materials. 349-354 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] T.Kitayama,K.Ishikura,T.Fukui and H.Hamada: "Fabrication and Mechanical Properties of PP/PP Composites"Proceedings of the 9th US-Japan Conference on Composite Materials. 825-830 (2000)

    • Related Report
      2000 Annual Research Report

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Published: 2000-04-01   Modified: 2016-04-21  

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