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The research on practical application of the resource recovery type processing technology of waste water from electro-less deposition process for the information related parts

Research Project

Project/Area Number 12558074
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field 環境保全
Research InstitutionUbe National College of Technology

Principal Investigator

MURAKAMI Sadaaki  Ube National College of Technology, Department of Biological and chemical Engineering, Professor, 物質工学科, 教授 (00035065)

Co-Investigator(Kenkyū-buntansha) OCHIAI Tsumoru  Ube National College of Technology, Department of Intelligent system Engineering, Professor, 制御情報工学科, 教授 (00204222)
TAKEUCHI Masami  Ube National College of Technology, Department of Biological and Chemical Engineering, Associate Professor, 物質工学科, 助教授 (30043889)
FUKAGAWA Masayuki  Ube National College of Technology, Department of Biological and Chemical Engineering, Professor, 物質工学科, 教授 (20043870)
MATSUURA Yutaka  Uemura & Co.,Ltd., Central Laboratory, The 1st Development Group, Group Leader, 中央研究所・第一開発グループ, グループリーダー
MURAKAMI Sadaaki  Ube National College of Technology, Department of Biological and Chemical Engineering, Professor (00035065)
松浦 裕  上村工業(株), 中央研究所・第一開発グループ, リーダー
森岡 弘  宇部工業高等専門学校, 物質工学科, 助教授 (00249848)
三浦 勤  (株)クラレ, 新規事業開発本部・環境事業推進部, 課長代理
Project Period (FY) 2000 – 2002
Project Status Completed (Fiscal Year 2002)
Budget Amount *help
¥4,100,000 (Direct Cost: ¥4,100,000)
Fiscal Year 2002: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 2001: ¥1,200,000 (Direct Cost: ¥1,200,000)
Fiscal Year 2000: ¥2,300,000 (Direct Cost: ¥2,300,000)
KeywordsElectro-less deposition / Wastewater Treatment / Energy and Resource Recovery / Nickel / Phosphorus / Organic substance / Ammonia / Reaction Mechanism
Research Abstract

(1)Purpose
The wastewater, from electro-less deposition process, which is widely utilized for the manufacturing of electronics and information related parts such as hard disks and integrated electronic circuits in computers, includes phosphorus compounds, organic substances and ammonia at the very high concentration, besides the heavy metals. After the final treatment for heavy metal recovery, the wastewater had been dumped into ocean. As the sea-disposal had been forbidden since 1995, the residues have been disposed in ground after evaporation to dryness. However, the processing technology of the resource recovery type has not been established.
The purpose of this study is the establishment of the processing technology to recover nickel and phosphorus, organic substance and ammonia for the wastewater, and the guideline of design and operation of the processing plant necessary for the commercialization of this technology.
(2)Results
Nickel (II) was perfectly recovered by electrolysis process with lead dioxide coat titanium plate as an anode an d titanium plate as a cathode.
Hypo-phosphoric acid and phosphorous acid in waste water were perfectly oxidized to ortho-phosphoric acid. The consumed electric power for the process was 580kWh/m^<3-> waste water.
100% phosphorus and 90% ammonia were recovered by the MAP(NH_4MgPO_4・ 6H_2O) process. The effective utilization as a fertilizer is possible for the crystalline precipitation of MAP. Optimum addition of Mg(OH)_2 was 160kg for 1m^3 wastewater, and 650kg of MAP was recovered.
BOD and ammonia respectively reduced down to 99.8% and 99% by microorganisms in the activated sludge process.
The guideline of basic design and operation was made for the actual processing plant.
(3)Prospect
In the future research, the demonstration experiment is necessary to be carried out in electrolysis metal-plating factory by cooperating with the private enterprises to commercialize this technology.

Report

(4 results)
  • 2002 Annual Research Report   Final Research Report Summary
  • 2001 Annual Research Report
  • 2000 Annual Research Report
  • Research Products

    (34 results)

All Other

All Publications (34 results)

  • [Publications] 山崎博人, 品川恵美子, 村上定瞭, 宮崎英男: "ハイテク工業廃水中のHDTA鉄キレート分解処理用バイオリアクターの開発I-EDTA鉄キレート分解菌の固定化と分解挙動"第3回環境技術研究協会研究発表会論文集. 3. 127-130 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 中川理志, 竹内正美, 村上定瞭, 石川宗孝: "水熱・MAP法による生物汚泥からのリン回収技術の開発"第2回環境技術研究協会研究発表会論文集. 2. 229-232 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 村上定瞭, 竹内正美, 今井 剛: "高温高圧水を利用した新しい水処理技術"粉体と工業. 34. 57-67 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 村上定瞭, 深川勝之, 竹内正美, 酉村基弘: "水耕栽培を併用したゼロエミッション型水産養殖モデルに関する実験的研究"環境科学会誌. 14. 153-158 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 堤 智子, 竹内正美, 村上定瞭, 有村一雄: "電子・情報産業における無電解メッキ廃液の処理工程の開発"第16回水環境フォーラム論文集. 16. 1-6 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 村上定瞭, 竹内正美, 三浦美紀, 谷口 稔: "電解・生物法による半導体用フォトレジスト原料製造工程廃液の処理"環境技術. 29. 207-214 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 笠倉忠夫, 村上定瞭, 他: "科学技術入門シリーズ8 エコテクノノジー入門"朝倉書店. 139 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Hiroto YAMASAKI, Emiko SHINAGAWA, Sadaaki MURAKAMI, Hideo MIYAZAKI: "Development of a bioreactor for degradation of EDTA-iron chelate in high-tech industrial wastewater (I): Immobilization and behavior of bacteria for decomposition of EDTA-iron chelate"Proceedings of the 3rd Meeting of Research Institute of Environmental Technology. Vol.3. 127-130 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Masashi NAKAGAWA, Masami, TAKEUCHI, Sadaaki MURAKAMI, Munetaka ISHIKWA: "The technology development of phosphorus recoyery from the biological sludge with hydrothermal and MAP methods"Proceedings of the 2nd Meetings of Research Institute of Environmental Technology. Vol.2. 229-232 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Sadaaki MURAKAMI, Masami TAKEUCHI, Tsuyoshi IMIAI: "A new water treatment technology using water at high-temperature and high-pressure"Powder Science & Engineering. Vol.34,No.3. 57-67 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Sadaaki MURAKAMI, Masayuki FIJKAGAWA, Masami TAKEUCHI, Motohiro NISHIMURA: "A study of zero-emission model for fish cultivation in combination with plant water-cultivation"Environmental Science. Vol.14,No.2. 153-158 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Tomoko TSUTSUMI, Masami TAKEUCHI, Sadaaki MURAKAMI, Kazuo ARIMURA: "The development of the treatment process of electro-less deposition wastewater in electronics and information industries"Proceedings of the 16th Water Environment Forum. Vol.16. 1-6 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Sadaaki MURAKAMI, Masami TAKEUCHI, Miki MIURA, Minoru TANIGUCHI: "The treatment of wastewater from photo-resist raw material manufacturing process, for semiconductors with electrolysis and organism methods"Environmental Conservation Engineering. Vol.29,No.3. 207-214

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 奥田友章, 村上定瞭: "水熱反応を利用した余剰汚泥削減型活性汚泥法に関する研究"環境工学研究論文集. Vol.39. 43-54 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 村上定瞭, 竹内正美: "環境調和型社会の創造 21世紀の水環境 高温高圧水を利用した新しい水処理技術"粉体と工業. Vol.34,No.3. 57-67 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 奥田友章, 村上定瞭: "水熱反応を利用した汚泥削減システムに関する基礎研究"土木学会論文集. No.692 VII-21. 21-31 (2001)

    • Related Report
      2002 Annual Research Report
  • [Publications] 岩崎久好, 村上定瞭: "電解法を用いた余剰汚泥基質化活性汚泥法の開発"第38回下水道研究発表会講演集. 845-847 (2001)

    • Related Report
      2002 Annual Research Report
  • [Publications] 村上定瞭, 竹内正美: "ハイテク分野における難分解性工業排水処理技術の開発"第7回シンポジウム「環境用水の汚濁とその浄化」論文集. Vol.7. 58-61 (2000)

    • Related Report
      2002 Annual Research Report
  • [Publications] 村上定瞭, 竹内正美: "電解・生物法による半導体用フォトレジスト原料製造廃液の処理"環境技術. Vol.29,No.3. 207-214 (2000)

    • Related Report
      2002 Annual Research Report
  • [Publications] 村上定瞭, 他(共著): "科学技術入門シリーズ8 エコテクノロジー入門"朝倉書店. 139 (2001)

    • Related Report
      2002 Annual Research Report
  • [Publications] 村上定瞭, 竹内正美: "環境調和型社会の創造 21世紀の水環境 高温高圧水を利用した新しい水処理技術"粉体と工業. Vol.34,No.3. 57-67 (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] 奥田友章, 村上定瞭: "水熱反応を利用した汚泥削減化システムに関する基礎研究"土木学会論文集. NO.692-VII-2. 21-30 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 村上定瞭, 竹内正美: "水耕栽培を併用したゼロエミッション型水産養殖モデルに関する実験的研究"環境科学会誌. Vol.14,No.2. 153-158 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] T.IMAI, M.Fukagawa: "A model for membrane bioreactor process based on the concept of formation and degradation of solublemicrobial products"Water Research. Vol.35,No.8. 2038-2048 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] T.IMAI, M.Fukagawa: "The performance of fermentation wastewater treatment in ultrafiltration membrane bioreactor by continuous and intermittent aeration process"Water Science and Technology. Vol.42,No3-4. 323-329 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 今井 剛, 深川勝之: "高速回転ディスクによる余剰汚泥の高効率可溶化処理に関する研究"環境工学研究論文集. Vol.38. (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 村上 定瞭(分担執筆): "科学技術入門シリーズ8 エコテクノロジー入門"(株)朝倉書店.

    • Related Report
      2001 Annual Research Report
  • [Publications] 村上定瞭,竹内正美: "電解・生物法による半導体用フォトレジスト原料製造廃液の処理"環境技術. 29・3. 207-214 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 加納志保,竹内正美,村上定瞭: "ハイテク分野における難分解性工業排水"第7回シンポジウム「環境用水の汚濁とその浄化」論文集. 7. 58-61 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 井町充孝,竹内正美,村上定瞭: "超音波を用いた余剰汚泥消滅型生物法の開発"第7回シンポジウム「環境用水の汚濁とその浄化」論文集. 7. 62-65 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 奥田友章,石川宗孝,村上定瞭: "水熱反応による汚泥の可溶化処理"第7回シンポジウム「環境用水の汚濁とその浄化」論文集. 7. 72-75 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] M.Nishimura: "Inhibitory Effects of Carbohydrates on Esterase Biosynthesis in Streptomyces lavendulae H646-SY2"Journal of Bioscience and Bioengineering. 90. 564-566 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 村上定瞭,竹内正美,西村基弘: "水耕栽培を併用したゼロエミッション型水産養殖モデルに関する実験的研究"環境科学会誌. 14(印刷中). (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] 村上定瞭: "新しい水処理技術シリーズ(3)汚泥減量化と発生防止技術"エヌ・ティー・エス. 312 (2000)

    • Related Report
      2000 Annual Research Report

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Published: 2000-04-01   Modified: 2016-04-21  

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