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Generating Regular Patterns on Mold Surface by 5-Axis control Ball-End Milling

Research Project

Project/Area Number 12650109
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionTokyo University of Agriculture and Technology

Principal Investigator

TSUTSUMI Masaoni (2001)  Tokyo University of Agriculture and Technology, Graduate School of Bio-Applications and Systems Engineering, Professor, 大学院・生物システム応用科学研究科, 教授 (90108217)

趙 暁明 (2000)  東京農工大学, 生物システム応用科学研究科, 助手 (10293010)

Co-Investigator(Kenkyū-buntansha) SAITO Akinori  Assistant, 大学院・生物システム応用科学研究科, 助手 (10334476)
堤 正臣  東京農工大学, 生物システム応用科学研究科, 教授 (90108217)
Project Period (FY) 2000 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥3,400,000 (Direct Cost: ¥3,400,000)
Fiscal Year 2001: ¥1,300,000 (Direct Cost: ¥1,300,000)
Fiscal Year 2000: ¥2,100,000 (Direct Cost: ¥2,100,000)
Keywordssurface finish / ball-end-mill / machining center / tool path / mold
Research Abstract

In this research work, a generating method of surface patterns on finished surface of molds in ball-end milling by a 5-axis controlled machining center is analyzed theoretically and experimentally.
It is found that the angular position of the cutting edge of a ball end mill can be controlled according to the proposed algorithm in which the traverse time along the tool path is precisely calculated based on the NC data. It is shown that the finished surface with arbitrary patterns can be generated by adjusting the eccentricity of the axis of *he ball end mill and by controlling the tool path. The relationship between the eccentricity and the angular position of the cutting edges of the ball end mill has been investigated.
The factors that affect the surface patterns generated on cylindrical or spherical surfaces are investigated. From the experimental and simulated results, the fled speed is affected by the number of blocks of the NC data. It is found that the surface pattern on those surfaces can be controlled by the proposed method considering actual feed speed.

Report

(3 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • Research Products

    (8 results)

All Other

All Publications (8 results)

  • [Publications] 齋藤明徳, 趙暁明, 堤正臣: "ボールエンドミル加工における曲面上への凹凸模様の形成方法"精密工学会誌. 66巻. 1963-1967 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 齋藤明徳, 趙暁明, 堤正臣: "ボールエンドミル加工における金型曲面上への凹凸模様の形成"型技術. 15巻. 10-11 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Akinori SAITO, Xiaoming ZHAO and Masaomi TSUTSUM: "A Method for Generating Regular Patterns on a Curved Surface by Ball-End Milling"Journal of the Japan Society for Precision Engineering. vol.66-No.12. 1963-1967 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] Akinori SAITO, Xiaoming ZHAO, Masaomi TSUTSUMI: "Generation of Regular Patterns on Mold Curved Surface by Ball-End Milling"Katagijyutu. Vol.15-No.13. 10-11 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 齋藤明徳, 趙暁明, 堤正臣: "ボールエンドミル加工における曲面上への凹凸模様の形成方法"精密工学会誌. 66巻・12号. 1963-1967 (2000)

    • Related Report
      2001 Annual Research Report
  • [Publications] 齋藤明徳, 趙暁明, 堤正臣: "ボールエンドミル加工における金型曲面上への凹凸模様の形成"型技術. 15巻・13号. 10-11 (2000)

    • Related Report
      2001 Annual Research Report
  • [Publications] 斎藤明徳,趙暁明,堤正臣: "ボールエンドミル加工における曲面上への凹凸模様の形成方法"精密工学会誌. 66巻・12号. 1963-1967 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 斎藤明徳,趙暁明,堤正臣: "ボールエンドミル加工における金型曲面上への凹凸模様の形成"型技術. 15巻・13号. 10-11 (2000)

    • Related Report
      2000 Annual Research Report

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Published: 2000-04-01   Modified: 2016-04-21  

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