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Trial manufacturing of isotropic random surfaces for calibration and uncertainty analysis of surface profiling instruments

Research Project

Project/Area Number 12650139
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 設計工学・機械要素・トライボロジー
Research InstitutionNagaoka University of Technology

Principal Investigator

YANAGI Kazuhisa  Nagaoka University of Technology, Department of Mechanical Engineering, Professor, 工学部, 教授 (80108216)

Co-Investigator(Kenkyū-buntansha) SASAJIMA Kazuyuki  Tokyo Institute of Technology, Graduate School of Information Science and Engineering, Professor, 情報理工学研究科, 教授 (80170702)
HARA Seiichiro  Tokyo Institute of Technology, Graduate School of Information Science and Engineering, Associate Professor, 情報理工学研究科, 助教授 (40293253)
AKETAGAWA Masato  Nagaoka University of Technology, Department of Mechanical Engineering, Associate Professor, 工学部, 助教授 (10231854)
若林 公宏  富士ゼロックス(株), 生産技術部・課長
Project Period (FY) 2000 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥3,600,000 (Direct Cost: ¥3,600,000)
Fiscal Year 2001: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 2000: ¥2,700,000 (Direct Cost: ¥2,700,000)
Keywordssurface texture / calibration standard / surface profiling instrument / uncertainty / data file format / geo-statistical parameter / 弾塑性 / コスト低減
Research Abstract

Wet-blasting and Wire Electric Discharge Grinding methods are applicable to manufacturing the isotropic random surfaces for calibration of profiling instruments on the market. Quality engineering techniques were applied to obtain the optimized machining conditions by which uniform surface texture can be successfully produced. On the other hand a computer program to generate various sets of discrete topographic data by following the auto-regressive model was accomplished. The common data file format (partly modified SDF) was introduced for both measured surface topographic data and simulation data calculated by a computer. Established was the methodology by which we can divide the measurement uncertainty into the part related to measuring principle including instrument hardware and that caused by software to calculate certain geo-statistical parameters. Some differences in the parameter definitions were disclosed among the software attached to representative commercial instruments. The measurement uncertainty analysis in this research project was limited to the dynamic behavior of sensing devices. It means that the uncertainty component caused mainly by mechanical structure was not taken into account. Commercial and practical surface profiling instruments being based on the optical non-contact method were roughly classified into conventional scanning system by a point-type displacement sensor and areal interferometer system. In the former case, outlier detection and data correction was conducted in the 2D linear system. For the latter case, the similar data pre-processing was utilized in the 3D areal system. The performances of those pre-processing programs were studied through the representative geo-statistical parameters using the manufactured random surfaces. Finally the all-purpose surface topography analyzing software named by "Summit" was completed.

Report

(3 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • Research Products

    (21 results)

All Other

All Publications (21 results)

  • [Publications] 柳 和久, 成瀬 文規: "光学式表面凹凸形状測定機におけるデータ補正の試み"精密工学会誌. 67・1. 106-108 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 加藤 雅広, 原 精一郎, 柳 和久: "面領域の凹凸データを対象としたローパスフィルタ基準の曲面回帰法"精密工学会誌. 67・8. 1281-1283 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Yanagi, S.Hara, T.Endoh: "Summit identification of anisotropic surface texture and directionarty asessment based on asperity tip geometry"Int. J. of Machine Tools & Manufacture. 41. 1863-1871 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 原 精一郎, 大曽根智明, 柳 和久: "磁気ディスク面のマイクロウェイビネスが電磁変換の振幅変調特性に与える影響"精密工学会誌. 67・6. 960-965 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K.Yanagi, M.Haseawa, S.Hara: "A computational method for stitcing a series of 3-D surface topography data measured by microscope-type surface profiling instruments"Proc. of 3rd Int. Conf. of euspen. (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] T.Saitoh, K.Yanagi, K.Togawa: "A fast and accurate non-contact profiling instrument for assessing areal surface texture and flatness"Proc. of 17th ASPE Annual Meeting. (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K. Yanagi, M. Katoh and S. Hara: "A study on Surface Topography Assessment and Aesthetic Quality of Injection Molded Plastic Surfaces"J. of the Japan Society for Precision Engineering. 67, 10. 1637-1641 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K. Yanagi, S. Hara and T. Endoh: "Summit identification of anisotropic surface texture and directionality assessment based on asperity tip geometry"Int. J. of Machine Tools & Manufacture. 41. 1863-1871 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] M. Katoh, S. Hara and K. Yanagi: "Surface regression techniques based on low-pass filtering for areal surface topographic data"J. of the Japan Society for Precision Engineering. 67, 8. 1281-1283 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] S. Hara, T. Oosone and K. Yanagi: "Influence of Disk Micro-waviness Component on Amplitude Modulation of Head Readout Signal"J. of the Japan Society for Precision Engineering. 67, 6. 960-965 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] K. Yanagi, M. Hasegawa and S. Hara: "A computational method for stitching a series of 3-D surface topography data measured by microscope-type surface profiling instruments"Proc. of 3rd Int. Conf. of euspen. (to be presented). (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] T. Saito, K. Yanagi and K. Togawa: "A fast and accurate non-contact profiling instrument for assessing areal surface texture and flatness"Proc. of 17th ASPE Annual Meeting. (to be published). (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] 柳 和久, 成瀬 文規: "光学式表面凹凸形状測定機におけるデータ補正の試み"精密工学会誌. 67・1. 106-108 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 加藤雅広, 原 精一郎, 柳 和久: "面領域の凹凸データを対象としたローパスフィルタ基準の曲面回帰法"精密工学会誌. 67・8. 1281-1283 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] K.Yanagi, S.Hara, T.Endoh: "Summit identification of anisotropic surface texture and directionality asessment based on asperity tip geometry"Int. J. of Machine Tools & Manufacture. 41. 1863-1871 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 原 精一郎, 大曽根智明, 柳 和久: "磁気ディスク面のマイクロウェイビネスが電磁変換の振幅変調特性に与える影響"精密工学会誌. 67・6. 960-965 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] K.Yanagi, M.Haseawa, S.Hara: "A computational method for stitching a series of 3-D surface topography data measured by microscope-type surface profiling instruments"Proc. of 3rd Int. Conf. of euspen. (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] T.Saitoh, K.Yanagi, K.Togawa: "A fast and accurate non-contact profiling instrument for assessing areal surface texture and flatness"Proc. of 17th ASPE Annual Meeting. (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] 加藤雅広,柳和久: "直交格子状表面凹凸データに対する柔軟な曲面回帰法の検討"精密工学会秋季大会学術講演論文集. 285 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 柳和久,成瀬文規: "光学式表面凹凸形状測定機におけるデータ補正の試み"精密工学会誌. 67・1. 106-108 (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] Kazuhisa YANAGI,Masayuki HASEGAWA and Seiichiro HARA: "Detection of outliers from areal profile data obtained by optical measuring instruments and supplementation with complementary height data"ISMQC (International Symposium on Measurement and Quality Control). (2001)

    • Related Report
      2000 Annual Research Report

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Published: 2000-04-01   Modified: 2016-04-21  

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