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On-Line Monitoring of Sintering Process using Ultrasounds

Research Project

Project/Area Number 12650711
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionNagaoka University of Technology

Principal Investigator

IHARA Ikuo  Nagaoka University of Technology, Department of Mechanical Engineering, Associate Professor, 工学部, 助教授 (80203280)

Co-Investigator(Kenkyū-buntansha) AIZAWA Tatsuhiko  University of Tokyo, Research Center for Advanced Science and Technology, Professor, 先端科学技術研究所センター, 教授 (10134660)
Project Period (FY) 2000 – 2001
Project Status Completed (Fiscal Year 2001)
Budget Amount *help
¥3,800,000 (Direct Cost: ¥3,800,000)
Fiscal Year 2001: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 2000: ¥3,100,000 (Direct Cost: ¥3,100,000)
KeywordsUltrasound / Sintering / Process Monitoring / Elevated Temperature / High Temperature Sensor / Numerical Simulation / Alumina / 紛体焼結 / プラズマ焼結 / 高音センサー / 波動伝播シミュレーション
Research Abstract

High performance ultrasonic sensors that provide pulse echo measurements in a high temperature environment up to 1273 K and a real-time data acquisition system have been developed in order to make ultrasonic on-line monitoring for ceramic sintering processes. Feasibility study and several fundamental experiments have been carried out and an attempt to monitor an alumina sintering process at 723 K has been made using the developed sensors with the acquisition system. The obtained results are the following:
(1) A high density alumina with fine grains has been chosen as a buffer rod material used for high temperature ultrasonic sensors, because of its superior wave guidance ability. It has been shown that the developed ultrasonic sensor consisting of a tapered buffer rod and water cooling system works well even at 1123 K.
(2) Laboratory validation of the use of the developed sensor and acquisition system for sintering monitoring of alumina powders has been demonstrated using a plasma sintering machine at 723 K. An ultrasonic signal with poor S/N ratio has been measured from alumina powders packed in a carbon die.
It is therefore considered that the developed ultrasonic buffer rod technique is a promising candidate for on-line monitoring during powder sintering processes and further studies are needed for practical use.

Report

(3 results)
  • 2001 Annual Research Report   Final Research Report Summary
  • 2000 Annual Research Report
  • Research Products

    (19 results)

All Other

All Publications (19 results)

  • [Publications] D.BURHAN, I.IHARA, S.KAMADO, H.ASO, Y.KOJIMA: "On-line Monitoring of Liquid Magnesium using a High Temperature Ultrasonic Probe"Materials Science Forum. 419-422. 665-670 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] A.-U.REHMAN, C-K.JEN, I.IHARA: "Ultrasonic Probes for High Temperature Immersion Measurements"Measurement Science and Technology. 12. 306-312 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] C.-K.JEN, D.R.FRANCA, Z.SUN, I.IHARA: "Clad Polymer Buffer Rods for Polymer Process Monitoring"Ultrasonics. 39-2. 81-89 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] I.IHARA, C-K.JEN, D.RAMOS FRANCA: "Materials Evaluations in Molten Metal Using a Focused Ultrasonic Sensors : Application to Molten Zinc"Advances in Technology of Materials and Materials Processing Journal. 3. 45-50 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] I.IHARA, D.BURHAN, H.ASO, S.KAMADO, Y.KOJIMA: "Ultrasonic In-line Sensors for Inclusion Detection in Liquid Metals"IEEE International Ultrasonic Symposium Proceedings. 811-814 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] D. BURHAN, I. IHARA, S. KAMADO, H. ASO, Y. KOJIMA: "On-line Monitoring of Liquid Magnesium using a High Temperature Ultrasonic Probe"Materials Science Forum. 419-422. 665-670 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] A.-U. REHMAN, C-K. JEN, I. IHARA: "Ultrasonic Probes for High Temperature Immersion Measurements"Measurement Science and Technology. 12. 306-312 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] C.-K. JEN, D.R. FRANCA, Z. SUN, I. IHARA: "Clad Polymer Buffer Rods for Polymer Process Monitoring"Ultrasonics. 39-2. 81-89 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] I. IHARA, C.-K. JEN, D. RAMOS FRANCA: "Materials Evaluations in Molten Metal Using a Focused Ultrasonic Sensors: Application to Molten Zinc"Advances in Technology of Materials and Materials Processing Journal. 3. 45-50 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] I. IHARA, D. BURHAN, H. ASO, S. KAMADO, Y. KOJIMA: "Ultrasonic In-line Sensors for Inclusion Detection in Liquid Metals"IEEE International Ultrasonic Symposium Proceedings, Munich. 811-814 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2001 Final Research Report Summary
  • [Publications] I.IHARA, C-K.JEN, D.RAMOSFRANCA: "Materials Evaluations in Molten Metal Using a Focused Ultrasonic Sensors : Application to Molten Zinc"Advances in Technology of Materials and Materials Processing Journal. 3. 45-50 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] A.-U.REHMAN, C-K.JEN, I.IHARA: "Ultrasonic Probes for High Temperature Immersion Measurements"Measurement Science and Technology. 12. 306-312 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] C.-K.JEN, D.R.FRANCA, Z.SUN, I.IHARA: "Clad Polymer Buffer Pods for Process Monitoring"Ultrasonics. 39-2. 89-89 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 井原郁生, CHENG-KUEI JEN: "高音超音波センサーによる溶融金属モニタリング"検査技術. 6-11. 19-23 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] D.RAMOS FRANCA, I.IHARA, C-K.JEN: "Ultrasonic fields of clad buffer rods imaging probes"International Acoustical Imaging Symposium, Windsor. 1 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] I.Ihara, Y.Dikky Burhan, S.Kamado, H.Aso, Y.Kojima: "On-line Monitoring of Liquid Magnesium using a High Temperature Ultrasonic Probe"2nd International Conference on Platform Science and Technology for Advanced Magnesium Alloys, Osaka. (To appear). (2003)

    • Related Report
      2001 Annual Research Report
  • [Publications] I.IHARA,C-K.JEN,and D.RAMOS FRANCA: "Materials Evaluations in Molten Metal Using a Focused Ultrasonic Sensor"Proc.of The Second International Symposium on Eco-Materials Processing & Design. (2001)

    • Related Report
      2000 Annual Research Report
  • [Publications] 井原郁夫,阿曽浩,古口日出男,Cheng-Kuei Jen: "苛酷環境用超音波センサーの開発-波動伝播シュミレーションによる設計支援-"第21回超音波エレクトロニクスの基礎と応用に関するシンポジウム講演論文集. 133-134 (2000)

    • Related Report
      2000 Annual Research Report
  • [Publications] 井原郁夫,阿曽浩,古口日出男,五十嵐龍太郎,Cheng-Kuei Jen: "溶融金属の清浄度評価のための高温超音波センサーの開発"日本非破壊検査協会平成12年度秋季大会講演概要集. 207-208 (2000)

    • Related Report
      2000 Annual Research Report

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Published: 2000-04-01   Modified: 2016-04-21  

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