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Improvement of Oxidation and Delamination Resistant Properties in Thermal Barrier Coatings by Means of Plasma Thermal Spraying

Research Project

Project/Area Number 13450041
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionTohoku University

Principal Investigator

SHOJI Tetsuo  Tohoku Univ, Graduate school of Engineerlng, Prof., 大学院・工学研究科, 教授 (80091700)

Co-Investigator(Kenkyū-buntansha) SATO Takehiko  Tohoku Univ, Institute for Fluid Science, Assist,Prof., 流体科学研究所, 講師 (10302225)
YOKOBORI Toshimitu  Tohoku Univ, Graduate School of Engineering, Prof., 大学院・工学研究科, 教授 (00124636)
NISHIYAMA Hideya  Tohoku Univ, Institute for Fluid Science, Prof., 流体科学研究所, 教授 (20156128)
OGAWA Kazuhiro  Tohoku Univ, Graduate School of Engineering, Assoc,Prof., 大学院・工学研究科, 助教授 (50312616)
Project Period (FY) 2001 – 2002
Project Status Completed (Fiscal Year 2002)
Budget Amount *help
¥15,100,000 (Direct Cost: ¥15,100,000)
Fiscal Year 2002: ¥2,600,000 (Direct Cost: ¥2,600,000)
Fiscal Year 2001: ¥12,500,000 (Direct Cost: ¥12,500,000)
KeywordsThermal Barrier Coating(TBC) / Thermally Grown Oxide (TGO) / Bond coating / Cerium (Ce) / Silicon (Si) / Four Point Bending / Laser remelting / 熱遮へいコーティング
Research Abstract

We suggested that degradation of thermal barrier coating (TBC) was induced by thermal stress due to formation and growth of thermally grown oxide (TGO) in YSZ top coat and MCrAlY bond coat, and by the decrease in bonding strength due to formation of many pores in TGO. In order to inhibit of formation of pores in TGO, an improvement of chemical composition of bond coat material was considered. Ce and Si added MCrAlY bond coat material was developed. As a result, morphology of the TGO changed drastically, namely TGO grew up from the interior of the bond coat like wooden root (wedge shaped TGO). Furthermore, the developed material also inhibited the growth of nickel and cobalt oxides, which have bad influence on formation of pores. And four point bending test was carried out to evaluated the interface strength. The strain of developed bond coat material used for TBC was three times higher than conventional one. Accordingly, the improvement of delamination resistant property using the developed bond coat material was successful.
Also, a technique of laser remelting to a bond coat was developed to improve the oxidation resistant property. An objective of laser remelting is to produce a dense and less impure TGO. As a result, if conventional bond material (MCrAlY) was used, TGO thickness decreased and dense alumina formed. Moreover, laser remetled TBC was found to have stronger bending strength than the standard TBC, probably due to disappearance of pores in TGO.
The improvement of oxidation and delamination resistant properties was succeeded by means of modification of bond coat material and usage of laser remelting technique.

Report

(3 results)
  • 2002 Annual Research Report   Final Research Report Summary
  • 2001 Annual Research Report
  • Research Products

    (24 results)

All Other

All Publications (24 results)

  • [Publications] Kazuhiro OGAWA, Noritake GOTOH, Tetsuo SHOJI: "GROWTH KINETICS OF THERMALLY GROWN OXIDE IN THERMAL BARRIER COATINGS"Proceedings of Advanced Materials and Processes for Gas Turbines. (In press). (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 加藤俊樹, 小川和洋, 庄子哲雄: "耐はく離性に優れた熱遮へいコーティングの開発"溶射. 39巻・2号. 275-280 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 小川和洋: "YSZ/MCrAlYCeSi熱遮へいコーティングの高温酸化挙動"溶射技術. 22巻・2号. 37-44 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] O.Solonenko, A.Mikhalchenko, E.Kartaev, K.Ogawa, T.Shoji: "Model Studying Zirconia Droplet Deposition and Solidification on Substrate Under Plasma Spraying: Theory and Experimental Verification"The fifth JSME-KSME Fluids Engineering Conference Abstract. (CD-ROM). (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] T.Sato, O.P.Solonenko, H.Nishiyama: "Optimization for Plasma Spraying Processes by Numerical Simulation"Thin Solid Films. Vol.40,No.1. 54-59 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 佐藤岳彦, オレグ・ソロネンコ, 西山秀哉: "数値シミュレーションによるセラミック溶射プロセスの評価"溶射. 39巻・2号. 9-13 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Kazuhiro OGAWA, Noritake GOTOH, Tetsuo SHOJI: "GROWTH KINETICS OF THERMALLY GROWN OXIDE IN THERMAL BARRIER COATINGS"Proceedings of Advanced Materials and Processes for Gas Turbines, in press. (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toshiki KATO, Kazuhiro OGAWA, Tetsuo SHOJI: "Development of Thermal Barrier Coatings for enhancement of delamination resistant properties"Journal of Japan Thermal Spraying Society. 39,2. 275-280 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Kazuhiro Ogawa: "High Temperature Oxidation Behavior of YSZ/MCrAlYCeSi Thermal Barrier Coatings"Thermal Spraying Technique. 22,2. 37-44 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] O.Solonenko, A.Mikhalchenko, E. Kartaev, K.Ogawa, T.Shoji: "Model Studying Zirconia Droplet Deposition and Solidification on Substrate Under Plasma Spraying: Theory and Experimental Verification"The fifth JSME-KSME Fluids Engineering Conference Abstract. CD-ROM (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] T. Sato, O.P.Solonenko and H. Nishiyama: "Optimization for Plasma Spraying Processes by Numerical Simulation"Thin Solid Films. 40,1. 54-59 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Takehiko SATO, Oleg SOLONENKO, Hideya NISHIYAMA: "Evaluation of Ceramics Spraying Processes by Numerical Simulation"Journal of Japan Thermal Spraying Society. 40,1. 9-13 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Kazuhiro OGAWA, Noritake GOTOH, Tetsuo SHOJI: "GROWTH KINETICS OF THERMALLY GROWN OXIDE IN THERMAL BARRIER COATINGS"Proceedings of Advanced Materials and Processes for Gas Turbines. (in press). (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 加藤俊樹, 小川和洋, 庄子哲雄: "耐はく離性に優れた熱遮へいコーティングの開発"溶射. 39巻・2号. 275-280 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 小川和洋: "YSZ/MCrAlYCeSi熱遮へいコーティングの高温酸化挙動"溶射技術. 22巻・2号. 37-44 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] O.Solonenko, A.Mikhalchenko, E.Kartaev, K.Ogawa, T.Shoji: "Model Studying Zirconia Droplet Deposition and Solidification on Substrate Under Plasma Spraying : Theory and Experimental Verification"The fifth JSME-KSME Fluids Engineering Conference Abstract. (CD-ROM). (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] T.Sato, O.P.Solonenko, H.Nishiyama: "Optimization for Plasma Spraying Processes by Numerical Simulation"Thin Solid Films. Vol.40, No.1. 54-59 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 佐藤岳彦, オレグ・ソロネンコ, 西山秀哉: "数値シミュレーションによるセラミック溶射プロセスの評価"溶射. 39巻・2号. 9-13 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] Kazuhiro Ogawa, Takeshi Masuda, Tetsuo Shouji: "Kinetics of Thcrmally Grown Oxidc at Interface Between Thermal Barrier Coating and MCrAlY Bond Coatings"Proceedings of the International Thermal Spray Conference 2001. 187-194 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] K.Ogawa, T.Shoji, H.Aoki, N.Fujita, T.Torigie: "Mechanistic Understanding for Degraded Thermal Barrier Coatings"JSME international Journal. Vol.44, No.4. 507-513 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Kazuhiro Ogawa, Noritake Gotoh, Tetsuo Shoji, Minoru Sato: "High Temperature Oxidation Behavior of the Interface Between Thermal Barrier Coatings and MCrAlY Bond Coatings"Proceedings of APCFS & ATEM'01. 297-302 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Takehiko Sato, Oleg P, Solonenko, Hideya Nishiyama: "Numerical Simulation of a Particle-Laden Plasma Flow in a Complex Configuration under an Electromagnetic Field"Int. J. Multiphase Flow. accepted. (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] Takehiko Sato, Oleg P, Solonenko, Hideya Nishiyama: "Optimization for Plasma Spraying Processes by Numerical Simulation"Thin Solid Films. accepted. (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] Takehiko Sato, Oleg P, Solonenko, Hideya Nishiyama: "Numerical Study Possibilities of Plasma Spraying Processes under Increased Inlet Pressure"Proc. 15th Int. Symp. on Plasma Chemistry, Orleans. VI. 2647-2653 (2001)

    • Related Report
      2001 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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