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The development of Nanocrystalline cBN Abrasives and Their Application to Grinding

Research Project

Project/Area Number 13450052
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionUtsunomiya University

Principal Investigator

ICHIDA Yoshio  Utsunomiya University, Faculty of engineering, Professor, 工学部, 教授 (50091939)

Co-Investigator(Kenkyū-buntansha) SATO Ryunosuke  Utsunomiya University, Faculty of engineering, Assistant, 工学部, 助手 (20312861)
MORIMOTO Yoshitaka  Utsunomiya University, Faculty of engineering, Assistant professor, 工学部, 助教授 (00290734)
Project Period (FY) 2001 – 2003
Project Status Completed (Fiscal Year 2003)
Budget Amount *help
¥13,700,000 (Direct Cost: ¥13,700,000)
Fiscal Year 2003: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 2002: ¥4,500,000 (Direct Cost: ¥4,500,000)
Fiscal Year 2001: ¥8,200,000 (Direct Cost: ¥8,200,000)
KeywordsNew Polycrystalline CBN Abrasive / Direct Transformation / CBN Grinding Wheel / Fracture Strength / Grinding ratio / Grinding Force / Surface Roughness / Grinding Performance / cBN砥粒 / ナノ結晶体 / 研削加工
Research Abstract

A new type of polycrystalline CBN grit has been developed by direct transformation at high temperature and pressure from hBN of high purity which was produced using a chemical vapor deposition process. This new polycrystalline CBN(CBN-U) grit possesses an average primary crystal grain diameter less than 1 μm and its fracture strength is around 1.5 times higher than conventional polycrystalline CBN(CBN-55) grit. In grinding high-speed tool steel, the grinding ratio of the wheel containing CBN-U grits is 7〜9 times higher than that of the wheel containing CBN-55 grits. The estimated tool Life of the CBN-U wheel, based on the roughness of the finished surface, is much longer than that of the CBN-55 wheel.

Report

(4 results)
  • 2003 Annual Research Report   Final Research Report Summary
  • 2002 Annual Research Report
  • 2001 Annual Research Report
  • Research Products

    (19 results)

All Other

All Publications (19 results)

  • [Publications] 梶野 仁, 市田良夫, 佐藤隆之介, 木南宏隆, 星野和友, 佐藤政和: "組織均一化に基づく高性能ビトリファイドボンドcBNホイールの開発研究"精密工学会誌. Vol.70 No.1. 149-153 (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Yoshio Ichida, Ryunosuke Sato, Yoshitaka Morimoto, Sunarto: "Grinding of Superalloys with Ultrafine-Crystalline Cubic Boron Nitride Abrasives"Proceedings of An International Technical Conference on Diamond Cubic Boron Nitride and Their Applications, Vancouver/Canada,(2003). (CD-ROM). (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Hitoshi Kajino, Yoshio Ichida, Ryunosuke Sate, Hirotaka Kiminami, Kazutomo Hoshino, Masakazu Sato: "Enhancement of Grinding Performance based on Improvement of Uniformity in Structure in vitrified bonded cBN wheels"Proceedings of the ASPE's 18th Annual Meeting, Portland/U.S.A.,(2003). (CD-ROM). (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Yoshio Ichida, Ryunosuke Sato, Yoshitaka Morimoto, Yoshihiro Inoue: "Creep Feed Profile Grinding of High Speed Tool Steels with Ultrafine-Polycrystalline cBN Abrasives"Proceedings of the ASPE's 18th Annual Meeting, Portland/U.S.A.,(2003). (CD-ROM). (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Yoshio Ichida, Yoshitaka Morimoto, Ryunosuke Sato, Masaki Saijo, Takayoshi Koinuma: "Mechanical Properties and Grinding Characteristics of High Purity Polycrystalline CBN Grits"10th International Conference on Precision Engineering (ICPE), July 18-20, Yokohama, Japan. 456-460 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Hitoshi Kajino, Yoshio Ichida, Ryunosuke Sato, Hirotaka Kiminami, Kazutomo Hoshino, Masakazu Sato: "Development of High Performance Vitrified bonded cBN wheels Based on Improvement in Uniformity in Structure"Journal of The Japan Society for Precision Engineering. 70, 1. 149 (2004)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Yoshio Ichida, Ryunosuke Sato, Yoshitaka Morimoto, Sunarto: "Grinding of Superalloys with Ultrafine-Crystalline Cubic Boron Nitride Abrasives"Proceedings of An International Technical Conference on Diamond Cubic Boron Nitride and Their Applications, Vancouver/Canada. (CD-ROM). (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Hitoshi Kajino, Yoshio Ichida, Ryunosuke Sato, Hirotaka Kiminami, Kazutomo Hoshino, Masakazu Sato: "Enhancement of Grinding Performance based on Improvement of Uniformity in Structure in vitrified bonded cBN wheels"Proceedings of the ASPE's 18th Annual Meeting, Portland/U.S.A.. (CD-ROM). (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Yoshio Ichida, Ryunosuke Sato, Yoshitaka Morimoto, Yoshihiro Inoue: "Creep Feed Profile Grinding of High Speed Tool Steels with Ultrafine-Polycrystalline cBN Abrasives"Proceedings of the ASPE's 18th Annual Meeting, Portland/U.S.A.. (CD-ROM). (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Yoshio Ichida, Yoshitaka Morimoto, Ryunosuke Sato, Masaki Saijo, Takayoshi Koinuma: "Mechanical Properties and Grinding Characteristics of High Purity Polycrystalline CBN Grits"10th International Conference on Precision Engineering (ICPE),, July 18-20, Yokohama, Japan. 456 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Sunaruto, Yoshio Ichida: "Study on Form Grinding with cBN Wheels -Characteristics of Profile Wear-"Journal of the Japan Society for Abrasive Technology. 45, 8. 397 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Sunaruto, Yoshio Ichida: "Creep Feed Profile Grinding of Ni-based Superalloys with Ultrafine-Polycrystalline cBN Abrasive Grits"Precision Engineering. 25, 4. 274 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 梶野 仁, 市田良夫, 佐藤隆之介, 木南宏隆, 星野和友, 佐藤政和: "組織均一化に基づく高性能ビトリファインドボンドcBNホイールの開発研究"精密工学会誌. Vol.70No.1. 149-153 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] Yoshio Ichida, Ryunosuke Sato, Yoshitaka Morimoto, Sunarto: "Grinding of Superalloys with Ultrafine-Crystalline Cubic Boron Nitride Abrasives"Proceedings of An International Technical Conference on Diamond Cubic Boron Nitride and Their Applications, Vancouver/Canada, (2003). (CD-ROM). 9 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Hitoshi Kajino, Yoshio Ichida, Ryunosuke Sato, Hirotaka Kiminami, Kazutomo Hoshino, Masakazu Sato: "Enhancement of Grinding Performance based on Improvement of Uniformity in Structure in vitrified bonded cBN wheels"Proceedings of the ASPE's 18th Annual Meeting, Portland/U.S.A., (2003). (CD-ROM). 4 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Yoshio Ichida, Ryunosuke Sato, Yoshitaka Morimoto, Yoshihiro Inoue: "Creep Feed Profile Grinding of High Speed Tool Steels with Ultrafine-Polycrystallaine cBN Abrasives"Proceedings of the ASPE's 18th Annual Meeting, Portland/U.S.A., (2003). (CD-ROM). 4 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Yoshio Ichida, Yoshitaka Morimoto, Ryunosuke Sato, Masaki Saijo, Takayoshi Koinuma: "Mechanical Properties and Grinding Characteristics of High Purity Polycrystalline CBN Grits"Proc. of the 10th International Conference on Precision Engineering (ICPE), 2001, Yokohama, Japan. 456-460 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] スナルト, 市田良夫: "cBNホイールによる成形研削に関する研究-プロファイル摩耗特性-"砥粒加工学会誌. Vol.45No.8. 397-402 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Sunarto, Yoshio Ichida: "Creep Feed Profile Grinding of Ni-based Superalloys with Ultrafine-Polycrystalline cBN Abrasive Grits"Precision Engineering. Vol.25No.4. 274-283 (2001)

    • Related Report
      2001 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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