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Development of molding technologies to create microstructures on glass and plastic and analysis of phenomena in the process.

Research Project

Project/Area Number 13450053
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionThe Univarsity of Tokyo

Principal Investigator

MATSUMOTO Kiyoshi  The University of Tokyo, Graduate School of Information Science and Technology, Associate professor, 大学院・情報理工学系研究科, 助教授 (10282675)

Co-Investigator(Kenkyū-buntansha) YONEYAMA Takeshi  The University of Kanazawa, Faculty of Engineering, Professor, 工学部, 教授 (30175020)
TANAKA Shuji  The University of Tohoku, Graduate School of Engineering, Lecturer, 大学院・工学系研究科, 講師 (00312611)
NAKAO Masayuki  The University of Tokyo, Graduate School of Engineering Professor, 大学院・工学系研究科, 教授 (90242007)
Project Period (FY) 2001 – 2002
Project Status Completed (Fiscal Year 2002)
Budget Amount *help
¥13,100,000 (Direct Cost: ¥13,100,000)
Fiscal Year 2002: ¥4,300,000 (Direct Cost: ¥4,300,000)
Fiscal Year 2001: ¥8,800,000 (Direct Cost: ¥8,800,000)
Keywords3-dimensional fine structure / intelligence mold / micro heater / micro beat flux sensor / local heating / 熱流速センサ / 犠牲層マスク
Research Abstract

(a) hologram diffraction grating, (b) immunoassay chip, c disposable contact lenses, etc. were set as the candidate for a trial production, this research considered synthetically the principle of a new transfer process^ Equality of the material of a transferred material or mold material, the fabrication method of mold, optimization of process conditions, etc. For injection molding of hologram diffraction gratings, the equipment which can monitor the state of internal plastics by the temperature sensor and the heat flux sensor and pressurize partially by the piezoelectric device was developed. It was shown that injection molding of the 1 micrometer pitched diffraction grating with a depth of 150nm could be carried out to plastics using this equipment.
Moreover, the process which transfers to hard, material using a sacrifice layer mask was developed. Plastics are applied on glass and form is transferred from a mold to this. Next, the fast atom beam performs anisotropic etching. It was sho … More wn that the form of the original mold could be transferred on glass by equalizing the etching rate of plastics and glass. Furthermore, small intelligence mold which will grasp the state in the mold cavity of injection molding on real time and can control the conditions in a mold cavity actively and locally according to it was developed. Two small heaters which beat a mold cavity locally, three heat flux sensors which measure the local heat flux in a mold cavity, force sensor and displacement sensor which measure mold cavity internal pressure and capacity were embedded to the intelligence mold with a size of 98x98xll7mm. And it was shown that the flatness of 30xl5x6mm and a box type cast with a thickness of 1mm could be raised from 20 micrometers to 3 micrometers by partial heat flux central etc.
Moreover, in order to heat and cool a narrower area at pinpoint, the phi1.0mm small heater and the phi1.0mm double pipe waterway cooler were made as an experiment and examined. It was shown that 1 degree C of mold cavity surface temperature could be locally lowered with aphi1.0mm double pipe waterway cooler as a result of the preliminary experiment. Less

Report

(3 results)
  • 2002 Annual Research Report   Final Research Report Summary
  • 2001 Annual Research Report
  • Research Products

    (17 results)

All Other

All Publications (17 results)

  • [Publications] 楊青, 他4名: "コア押出機構と小形センサ群を用いる微細構造転写用射出成形"プラスチック成形加工学会第9回秋季大会講演論文集. 139 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 依田誠, 他2名: "小形知能化金型を用いた精密微細射出成形の試み"2002年度精密工学会春季大会講演論文集. 378 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Makoto Yoda, Masayuki Nakao: "Smart Palm-size Injection Mold Using Zone-in-Cavity and Cycle-by-Cycle Process Controls to Precisely Replicate Miniature Products"Proceedings from ASPE 2002 Annual Meeting. Vol.27. 24-27 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 依田 誠, 中尾 政之: "マイクロ転写のための小形知能化金型の開発"日本機械学会第4回生産加工・工作機械部門講演会講演論文集. 199-200 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] C.Yan, M.Nakao, T.Go, K.Matsumoto, Y.Hatamura: "Injection molding for microstructures controlling mold-core extrusion and cavity heat-flux"Microsystem Technologies. Vol.9. 188-191 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 熊木甚洋, 中尾政之: "ガラスプレスと金属象嵌を用いた配線基板加工技術の開発"5-82 (2000)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] C. Yan et al.: "Injection molding for fine structure using a core extruder and small sensors"Proc. of 9th autumn convention of JSPP. 139 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Makoto Yoda et al.: "Precision micro injection molding which used small intelligence mold"Proc. of 2002 spring convention of the Japan Society for Precision Engineering. 378 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Makoto Yoda, Masayuki Nakao: "Smart Palm-size Injection Mold Using Zone-in-Cavity and Cycle-by-Cycle Process Controls to Precisely Replicate Miniature Products"Proceedings from ASPE 2002 Annual Meeting. 27. 24-27 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Makoto Yoda, Masayuki Nakao: "Development of the small intelligence mold for micro molding"Proc. Of the 4th industrial processing / machine tool section of the Japan Society of Mechanical Engineers. 199-200 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] C.Yan, M.Nakao, T.Go, K.Matsumoto, Y.Hatamura: "Injection molding for microstructures controlling mold-core extrusion and cavity heat-flux"Microsystem Technologies. 9. 188-191 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Jinyo Kumaki, Masayuki Nakao: "Development of Electric Circuit Board Manufacturing Technology with Glass Press and Damascene Process"5-82 (2000)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Makoto Yoda, Masayuki Nakao: "Smart Palm-size Injection Mold Using Zone-in-Cavity and Cycle-by-Cycle Process Controls to Precisely Replicate Miniature Products"Proceedings from ASPE 2002 Annual Meeting. Vol.27. 24-27 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 依田 誠, 中尾 政之: "マイクロ転写のための小形知能化金型の開発"日本機械学会第4回生産加工・工作機械部門講演会講演論文集. 199-200 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] C.Yan, M.Nakao, T.Go, K.Matsumoto, Y.Hatamura: "Injection molding for microstructures controlling mold-core extrusion and cavity heat-flux"Microsystem Technologies. Vol.9. 188-191 (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] 楊青, 他4名: "コア押出機構と小形センサ群を用いる微細構造転写用射出成形"2001年度プラスチック成形加工学会第9回秋季大会講演論文集. 139-139 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 依田誠, 他2名: "小形知能化金型を用いた精密微細射出成形の試み"2002年度精密工学会春季大会講演論文集. (2002)

    • Related Report
      2001 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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