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Extremely High-Rate Deposition of High-Quality Amorphous Silicon Carbide Films

Research Project

Project/Area Number 13450058
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionOsaka University

Principal Investigator

YOSII Kumayasu  YOSII,Kumayasu, 大学院・工学研究科, 教授 (30029152)

Co-Investigator(Kenkyū-buntansha) KAKIUCHI Hroaki  KAKIUCHI,Hroaki, 大学院・工学研究科, 助教授 (10233660)
YASUTAKE Kiyoshi  YASUTAKE,Kiyoshi, 大学院・工学研究科, 教授 (80166503)
MORI Yuzo  MORI,Yuzo, 大学院・工学研究科, 客員教授 (00029125)
Project Period (FY) 2001 – 2003
Project Status Completed (Fiscal Year 2003)
Budget Amount *help
¥6,000,000 (Direct Cost: ¥6,000,000)
Fiscal Year 2003: ¥1,300,000 (Direct Cost: ¥1,300,000)
Fiscal Year 2002: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 2001: ¥3,700,000 (Direct Cost: ¥3,700,000)
KeywordsAtmospheric pressure plasma CVD / Amorphous SiC / High-rate deposition
Research Abstract

Using the atmospheric pressure plasma chemical vapor deposition (CVD) technique, hydrogenated amorphous Si_<1-x>C_x(a-Si_<1-x>C_x : H) films deposited at extremely high rates. The films were prepared on Si(001) wafers at atmospheric pressure in a very high frequency (VHF) plasma of gas mixtures containing He, H_2, SiH_4 and CH_4. First, deposition rate and film properties (structure, density and composition) were studied by transmission electron microscope (TEM), Auger electron spectroscopy (AES) and infrared (IR) absorption spectroscopy as a function of CH_4 concentration. It was found that the maximum deposition rate was 5Onm/s, which was more than 10 times faster than that achieved by the conventional plasma CVD technique, although the deposited films had sparse atomic structures. In order to improve the structure of the a-Si_<1-x>C_x : H films, further investigations were performed. Structure (C-H and Si-H bond densities) and composition of the a-Si_<1-x>C_x:H films were studied as functions of VHF power, CH_4/SiH_4 ratio and the substrate temperature by IR absorption spectroscopy and AES. Surface morphology of the films was observed by scanning electron microscope (SEM). It was implied that particles generated in gas phase deteriorated the film morphology and caused excessive incorporation of hydrogen atoms in the film. Both suppressing particle formation in gas phase and elimination of excessive hydrogen atoms bonded to C and Si atoms at the film-growing surface were important factors to enhance Si-C network formation. As.a result of optimising the deposition parameters, a stoichiometric a-SiC:H film could be deposited at the substrate temperature of 550℃.

Report

(4 results)
  • 2003 Annual Research Report   Final Research Report Summary
  • 2002 Annual Research Report
  • 2001 Annual Research Report

Research Products

(22 results)

All Other

All Publications (22 results)

  • [Publications] Y.Mori, H.Kakiuchi, K.Yoshii, K.Yasutake: "Hydrogenated Amorphous Si_<1-x>C_x Films Fabricated at Extremely High Deposition rate by Atmospheric Pressure Plasma CVD"Proceedings of the COE International Symposium on Ultraprecision Science and Technology for Atomistic Production Engineering - Creation of Perfect Surface -. 199-204 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Mori, H.Kakiuchi, K.Yoshii, K.Yasutake, H.Ohmi: "Characterization of hydrogenated amorphous Si_<1-x>C_x films prepared at extremely high rates using very high frequency plasma at atmospheric pressure"Journal of Physics D : Applied Physics. 36. 3057-3063 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 垣内弘章, 大参宏昌, 中澤弘一, 安武 潔, 芳井熊安, 森 勇藏: "大気圧プラズマCVD法によるアモルファスSiCの高速成膜に関する研究(第2報)-成膜パラメータの最適化による膜構造の改善-"精密工学会誌. 70(印刷中). (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Mori, K.Yoshii, K.Yasutake, H.Kakiuchi, H.Ohmi, K.Wada: "High-rate growth of epitaxial silicon at low temperature (530-690℃) by atmospheric pressure plasma chemical vapor deposition"Thin Solid Film. 444. 138-145 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 森 勇藏, 垣内弘章, 大参宏昌, 芳井熊安, 安武 潔, 中濱康治: "大気圧プラズマCVD法によるSiN_xの成膜特性"精密工学会誌. 70,2. 292-296 (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 垣内弘章, 中濱康治, 大参宏昌, 安武 潔, 芳井熊安, 森 勇藏: "大気圧プラズマCVD法により高速形成したSiNx薄膜の構造と成膜パラメータの相関"精密工学会誌. 70(印刷中). (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Mori, H.Kakiuchi, K.Yoshii K.Yasutake: "Hydrogenated. Amorphous Si_<1-x>C_x Films Fabricated at Extremely High Deposition Rate by Atmospheric Pressure Plasma CVD"Proceedings of the COE International Symposium on Ultraprecision Science and Technology, for Atomistic Production Engineering-Creation of Perfect Surface-. 199-204 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Mori, H.Kakiuchi, K.Yoshii, K.Yasutake, H.Ohmi: "Characterization of hydrogenated amorphous Si_<1-x>C_x films prepared at extremely high rates using very high frequency plasma at atmospheric pressure"J. Phys.D : Applied Physics. 36,23. 3057-3063 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] H.Kakiuchi, H.Ohmi, K.Nakazawa, K.Yasutake, K.Yoshii Y.Mori: "High-Rate Deposition of Amorphous SiC Films by Atmospheric Pressure Plasma Chemical Vapor Deposition (2nd Report)-Improvement of Film Structure by Optimizing the Deposition Parameters-(in Japanese)"J. Japan Society for Precision Engineering (to be published).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Mori, K.Yoshii, K.Yasutake, H.Kakiuchi, H.Ohmi, K.Wada: "High-rate growth of epitaxial silicon at low temperatures (530-690℃) by atmospheric pressure plasma chemical vapor deposition"Thin Solid Films. 444. 138-145 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Mori, K.Yoshii, K.Yasutake, H.Kakiuchi, H.Ohmi, K.Wada: "Deposition Characteristics of SiNx Films by Atmospheric Pressure Plasma CVD (in Japanese)"J.Japan Society for Precision Engineering. 70,2. 292-296 (2004)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] H.Kakiuchi, Y.Nakahama, H.Ohmi, K.Yasutake, K.Yoshii, Y.Mori: "Correlation between Deposition Parameters and Structures of the SiN_x Films Deposited at Extremely High Rates by Atmospheric Pressure Plasma CVD (in Japanese)"J.Japan Society for Precision Engineering (to be published).

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 森 勇藏, 芳井熊安, 安武 潔, 垣内弘章, 大参宏昌, 和田勝男: "大気圧プラズマCVD法によるエピタキシャルSiの低温かつ高速成長(第1報)-エピタキシャルSi生長条件の検討-"精密工学会誌. 69,6. 861-865 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Y.Mori, K.Yoshii, K.Yasutake, H.Kakiuchi, H.Ohmi, K.Wada: "High-rate growth of epitaxial silicon at low temperature (530-690℃) by atmospheric pressure plasma chemical vapor deposition"Thin Solid Film. 444. 138-145 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Y.Mori, H.Kakiuchi, K.Yoshii, K.Yasutake, H.Ohmi: "Characterization of hydrogenated amorphous Si_<1-x>C_x Firms prepared at extremely high rates using very high frequency plasma at atmospheric pressure"Journal of Physics D : Applied Physics. 36. 3057-3063 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 豊田洋通, 井出 敞, 八木秀次, 垣内弘章, 森 勇藏: "大気圧以上の高圧力下でのプラズマCVDによるダイヤモンドの高速形成"精密工学会誌. 69,10. 1444-1448 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 森 勇藏, 芳井熊安, 安武 潔, 垣内弘章, 大参宏昌, 中濱康治, 江畑裕介: "回転電極型大気圧プラズマCDV法による多結晶Siの成膜特性"精密工学会誌. 70,1. 144-148 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 森 勇藏, 垣内弘章, 大参宏昌, 芳井熊安, 安武 潔, 中濱康治: "大気圧プラズマCDV法によるSiN_xの成膜特性"精密工学会誌. 70,2. 292-296 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 森 勇藏, 垣内弘章, 芳井熊安, 安武 潔, 松本光弘, 江畑裕介: "大気圧プラズマCVD法による太陽電池用アモルファスSiの超高速成膜"精密工学会誌. 68. 1077-1081 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 森 勇藏, 芳井熊安, 安武 潔, 垣内弘章, 大参宏昌, 和田勝男: "大気圧プラズマCVD法によるエピタキシャルSiの低温かつ高速成長(第1報)-エピタキシャルSi成長条件の検討-"精密工学会誌. (印刷中). (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] Y.Mori, H.Kakiuchi, K.Yoshii, K.Yasutake, M.Matsumoto, Y.Ebata: "High-Rate Deposition of Device-Grade Amorphous Si By Atomospheric Pressure Plasma CVD"Proceedings of the COE International Symposium on Ultraprecision Science and Technology for Atomistic Production Engineering -Creation of Perfect Surface-. 187-192 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 垣内弘章: "大気圧プラズマCVD法の開発"生産と技術. 54. 46-49 (2002)

    • Related Report
      2001 Annual Research Report

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Published: 2001-03-31   Modified: 2016-04-21  

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