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Analysis of Flow in Coating Process of Functional Film

Research Project

Project/Area Number 13450076
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Fluid engineering
Research InstitutionOsaka University

Principal Investigator

MORI Noriyasu (2002)  Osaka University, Graduate School of Engineering, Professor, 大学院・工学研究科, 教授 (30124069)

中村 喜代次 (2001)  大阪大学, 大学院・工学研究科, 教授 (30029178)

Co-Investigator(Kenkyū-buntansha) YAMAMOTO Takehiro  Osaka University, Graduate School of Engitteering, Assistant Professor, 大学院・工学研究科, 助手 (40252621)
YASUDA Kazunori  Osaka University, Graduate School of Engineering, Assistant Professor, 大学院・工学研究科, 助手 (80239756)
森 教安  大阪大学, 大学院・工学研究科, 助教授 (30124069)
Project Period (FY) 2001 – 2002
Project Status Completed (Fiscal Year 2002)
Budget Amount *help
¥15,000,000 (Direct Cost: ¥15,000,000)
Fiscal Year 2002: ¥5,300,000 (Direct Cost: ¥5,300,000)
Fiscal Year 2001: ¥9,700,000 (Direct Cost: ¥9,700,000)
KeywordsComplex fluids / Coating film / Liquid crystalline polymers / Polymer solutions / Orientation Film / Dip coating / Gas penetration / 引上げコーティング
Research Abstract

Flow phenomena in the coating process of functional films were investigated both experimentally and numerically. In the present project, coating films of liquid crystalline polymers (LCPs) and polymer solutions were mainly considered. For the LCPs, investigated were flow-induced molecular orientation in a process for making an alignment layer, and textures appeared in both simple shear flows and flows in a slit channel. Experiments of the coating flow of hydroxypropylcellulose (HPC) confirmed the alignment layer was created owing to the flow-induced molecular orientation. Moreover, the flow-induced orientation was numerically analyzed using the Doi model as a constitutive equation, and the results showed that the molecules aligned parallel to the film surface. In addition, textures in the simple shear flow were observed with a microscope. The flow was generated with a Cambridge Shearing System and liquid temperature was also controlled with this device. Temporal changes in the texture under the shear flow and in the relaxation process after cessation of the flow were observed to elucidate the effects of the liquid temperature, shear rate, and gap width on the texture pattern. In the slit channel, experiments in startup flows were carried out to obtain the knowledge of the occurrence mechanism of a wavy texture observed in the flow. For polymer solutions, the effect of rheological properties of polymer solutions on the film thickness was investigated in both dip-coating flows and gas penetration flows in a circular tube. In the dip-coating process, the film thickness increased with increasing the withdrawal velocity and the increasing rate became smaller than that for Newtonian fluids because of the shear-thinning viscosity. In the gas penetration in polymer solutions, the shear-thinning viscosity took a role to make the film thin and the elastic property made the film thick.

Report

(3 results)
  • 2002 Annual Research Report   Final Research Report Summary
  • 2001 Annual Research Report
  • Research Products

    (9 results)

All Other

All Publications (9 results)

  • [Publications] N.Mori, H.Akashi, K.Nakamura: "Flow-Induced Molecular Orientation in Coating Flow of Concentrated Solution of Rod-Like Polymers and Its Application to Alignment Layer"JSME International Journal, Series B. 45(1). 158-163 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] N.Mori, M.Shindo, K.Nakamura: "Development of Wavy texture in Startup flows of liquid crystalline polymer solution through a slit cell"Journal of Rheology. 46(4). 881-890 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 森教安, 野島直助, 山本剛宏, 中村喜代次: "高分子流体のディップコーティングにおける膜厚に対する引き上げ速度とレオロジー特性の影響"繊維機械学会論文集. 56(5). (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Noriyasu Mori, Hidetoshi Akashi, Kiyoji Nakamura: "Flow-induced Molecular Orientation in Coating Flow of Concentrated Solution of Rod-Like Polymers and Its Application to Alignment Layers"JSME International Journal, Series B. Vol.45 (1). 158-163 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Noriyssu Mori, Masatada Shindo, Kiyoji Nakamura: "Development of Wavy Texture in Startup Flows of Liquids Crystalline Polymer Solution through a Slit Cell"Journal of Rheology. Vol.46(4). 881-890 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Noriyasu MORI, Naosuke NOJIMA, Takehiro YAMAMOTO, Kiyoji NAKAMURA: "Effects of Withdrawal Velocity and Rheological Properties on Film Thickness of Dip Coating Film of Polymer Solutions"Journal of Textile Machinery Society of Japan. vol.56(5), (in press). (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Noriyasu MORI, Hidetoshi AKASHI, Kiyoji NAKAMURA: "Flow-Induced Molecular Orientation in Coating Flow of Concentrated Solution of Rod-Like Polymers and Its Application to Alignment Layer"JSME International Journal, Series B. 45(1). 158-163 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] N.Mori, M.Shindo, K.Nakamura: "Development of wavy texture in startup flows of liquid crystalline polymer solution through a slit cell"Journal of Rheology. 46(4). 881-890 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] Noriyasu Mori: "Flow-Induced Molecular Orientation in Coating Flow of Concentrated Solution of Rod-Like Polymers and Its Application to Alignment Layer for Liquid Crystals"JSME International Journal, Series B. Vol.45(1). 158-163 (2002)

    • Related Report
      2001 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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