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Construction of Dislocation Structure Diagrams for Life Assessment of Materials

Research Project

Project/Area Number 13450284
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Structural/Functional materials
Research InstitutionTokyo Institute of Technology

Principal Investigator

KATO Masaharu  Interdisciplinary Graduate School of Science and Engineering, Department of Materials Science and Engineering, Professor, 大学院・総合理工学研究科, 教授 (50161120)

Co-Investigator(Kenkyū-buntansha) FUJII Toshiyuki  Interdisciplinary Graduate School of Science and Engineering, Department of innovative and Engineered Materials, Associate Professor, 大学院・総合理工学研究科, 助教授 (40251665)
ONAKA Susumu  Interdisciplinary Graduate School of Science and Engineering, Department of Innovative and Engineered Materials, Associate Professor, 大学院・総合理工学研究科, 助教授 (40194576)
KUMAI Shinji  Interdisciplinary Graduate School of Science and Engineering, Department of Materials Science and Engineering, Associate Professor, 大学院・総合理工学研究科, 助教授 (00178055)
Project Period (FY) 2001 – 2003
Project Status Completed (Fiscal Year 2003)
Budget Amount *help
¥14,800,000 (Direct Cost: ¥14,800,000)
Fiscal Year 2003: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 2002: ¥8,800,000 (Direct Cost: ¥8,800,000)
Fiscal Year 2001: ¥5,000,000 (Direct Cost: ¥5,000,000)
Keywordscopper / aluminum / fatigue / cyclic deformation / dislocation structure / precipitates stacking fault energy / cross slip / 交差すべり / すべり線 / 転位組織発達過程 / 純アルミニウム単結晶 / セル組織 / 変形の局在化 / 純銅単結晶 / persistent slip band組織 / 転位組織図
Research Abstract

Strain-controlled cyclic deformation tests for pure Cu, Cu alloys, A1 and A1 alloys (mostly single crystals) were conducted. Although the crystal structure of these metals and alloys are all fcc, the fatigue behavior was quite different. For example, pure Cu showed cyclic hardening to saturation, whereas pure Al showed hardening followed by distinct softening. Observation of dislocation microstructure has revealed that the PSB ladder structure develops in Cu and it is absent in Al. Through extensive investigation, it has been found that the differences in both the fatigue behavior and microstructure can be explained by the relative feasibility of cross slip that is determined by the magnitude of stacking fault energy. Furthermore, from experiments using a Cu-Fe alloy with dispersed small Fe precipitate particles in Cu, it has been found that the Fe particles are effective in preventing the development of fatigue dislocation structure. With this knowledge, dislocation structure diagrams that indicate fatigue dislocation structure as a function of size and distribution of second-phase particles were successfully constructed.
Dislocation structures developed during fatigue tests are found to be much more stable (both thermally and mechanically) compared with those developed after cold rolling. Owing to the to-and-fro motion during cyclic deformation, dislocations arrange themselves into an energetically stable configuration resulting in the formation of characteristic fatigue microstructures that eventually lead to fatigue failure.
In conclusion, we could obtain various new results and findings, most of which are very valuable for life assessment of structural materials.

Report

(4 results)
  • 2003 Annual Research Report   Final Research Report Summary
  • 2002 Annual Research Report
  • 2001 Annual Research Report
  • Research Products

    (18 results)

All Other

All Publications (18 results)

  • [Publications] 渡邊 千尋: "3003アルミニウム合金における疲労組織の発達と転位組織図の構築"軽金属. 51. 329-335 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Chihiro Watanabe: "Low-cycle fatigue and microstructure of Cu-Fe single crystals with a double-slip orientation"International Journal of Fatigue. 24. 795-802 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Chihiro Watanabe: "Rearrangement of fatigue dislocation structure in copper single crystals associated with reduction in plastic strain amplitude"Philosophical Magazine A. 82. 1317-1330 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 藤居 俊之: "二重すべり方位を持つ純Al単結晶の繰り返し変形挙動"日本金属学会秋期大会講演概要集. 509 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 村山 徹: "純Al単結晶の繰り返し変形に伴う転位組織変化"日本金属学会秋期大会講演概要集. 620 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Chihiro Watanabe: "Microstructural Evolution and Dislocation Structure Diagrams of 3003 Aluminum Alloy"Journal of Japan Institute of Light Metals. 51[6]. 329-335 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] C.Watanabe: "Rearrangement of fatigue dislocation structure in copper single crystals associated with reduction in the plastic strain amplitude"Philosophical Magaziiie A. 82[7]. 1317-1330 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] C.Watanabe: "Low-Cycle Fatigue and Microstructure of Cu-Fe Single Crystals with a Double-Slip Orientation"International Journal of Fatigue. 24. 795-802 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Toshiyuki Fujii: "Cyclic deformation behavior of pure Al single crystals with a double-slip orientation"Collected Abstracts of the Fall Meeting of Japan Institute of Metals. 509 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Tohru Murayama: "Change in dislocation microstructure associated with cyclic deformation of pure A1 single crystals"Collected Abstracts of the Fall Meeting of Japan Institute of Metals. 620 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 藤居俊之: "二重すべり方位を持つ純Al単結晶の繰り返し変形挙動"日本金属学会秋期大会講演概要集. 509 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 村山 徹: "純Al単結晶の繰り返し変形に伴う転位組織変化"日本金属学会秋期大会講演概要集. 620 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Toshiyuki Fujii: "Cyclic Deformation of Pure Aluminum Single Crystals with Double-Slip Orientations"Materials Science & Engineering A. (印刷中). (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] Chihiro Watanabe: "Low-cycle fatigue and microstructure of Cu-Fe single crystals with a double-slip orientation"International Journal of Fatigue. 24・7. 795-802 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] Chihiro Watanabe: "Rearrangement of fatigue dislocation structure in copper single crystals associated reduction in the plastic strain amplitude"Philosophical Magazine A. 82・7. 1317-1330 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 渡邊千尋: "3003アルミニウム合金における疲労組織の発達と転位組織図の構築"軽金属. 51・6. 329-335 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Chihiro Watanabe: "Low-cycle fatigue and microstructure of Cu-Fe single crystals with a double-slip orientation"International Journal of Fatigue. (2002)

    • Related Report
      2001 Annual Research Report
  • [Publications] Chihiro Watanabe: "Rearrangement OF fatigue dislocation structure in copper single crystals associated reduction in the plastic strain amplitude"Philosophical Magazine A. (2002)

    • Related Report
      2001 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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