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Role of Local Microstructure Parameters in the Evolution Process of Interfacial Microstructures of Joints

Research Project

Project/Area Number 13450295
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionOsaka University

Principal Investigator

SHIBAYANAGI Toshiya  Osaka University, Joining and Welding Research Institute, Associate Professor, 接合科学研究所, 助教授 (10187411)

Co-Investigator(Kenkyū-buntansha) MAEDA Masakatsu  Osaka University, Joining and Welding Research Institute, Assistant Professor, 先端科学イノベーションセンター, 助手 (00263327)
Project Period (FY) 2001 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥5,900,000 (Direct Cost: ¥5,900,000)
Fiscal Year 2004: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 2003: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 2002: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 2001: ¥3,500,000 (Direct Cost: ¥3,500,000)
KeywordsEBSP method / microstructure / friction stir welding / solid state diffusion bonding / Monte Carlo simulation / grain growth / interfacial reaction / grain boundary migration / 5083アルミニウム合金 / 結晶粒微細化 / EBSP解析 / 異常粒成長 / 超塑性変形 / 硬さ / 残留ひずみ / モンテカルロシミュレーション / 析出 / 界面・粒内核生成 / 熱サイクル / 7454Al合金 / スパッタ膜 / 超塑性 / Sic / TiAl拡散接合界面 / 温度勾配場 / 結晶粒成長 / 第2相粒 / Ni-Cr合金 / ナノ結晶粒組織 / 固相拡散接合界面組織 / 結晶粒界 / 三重点 / Al-Mg合金 / 結晶粒方位分布
Research Abstract

This project aims to characterize microstructure of joint regions focusing on the role of microstructural parameters such as phases, shape and size of grains, grain orientations and grain boundary structures. Electron Back-Scattering Pattern analysis was utilized to characterize microstructures of Aluminum alloy joint fabricated by friction stir welding(FSW). 111 oriented grains tended to exist almost parallel to the rotating tool, indicating a heavy shear deformation is taking place around the rotating pin during FSW. This texture component is different from those appeared in Al alloys fabricated by conventional processing such as rolling, extrusion and so on. The microstructure of FSW joints is unstable at elevated temperature, showing an abnormal grain growth. FSW can produce peculiar microstructure in a localized region but the microstructure has some important information to be acting as a trigger effect of abnormal grain growth.
A Monte Carlo simulation based on Potts model was pe … More rformed to elucidate the role of local microstructure parameters in grain growth process of single and dual phase structures under uniform or heterogeneous temperature fields. Some new algorithms were established in the present research. Grain boundary migration, which is an essential and fundamental process for the grain growth, was strongly affected by second phase or temperature gradient. Retardation of grain growth was observed in the region where second phase particles exist or temperature was lower than the other area. Preferential grain growth such as abnormal grain growth was taking place when a steep temperature field was applied in a localized area. This result gave us a new idea for microstructure control, that is spot heating techniques for coding microstructure information into polycrystalline materials.
Solid-state diffusion bonding of ceramics to metals was performed concerning the interfacial reaction. A concept of chemical potential diagram was utilized for describing phase sequence in the interfaces between silicon nitride and metals such as vanadium, niobium, titanium and titanium aluminide, and so on.
The present project focused on the interfacial microstructures that show wide variety depending on the spatial distributions of microstructure parameters. Based on the findings of the present study, it should be noted that we can control local microstructure utilizing heterogeneous field of strain, temperature and compositions. Less

Report

(5 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • 2002 Annual Research Report
  • 2001 Annual Research Report
  • Research Products

    (53 results)

All 2004 2003 2002 2001 Other

All Journal Article (39 results) Publications (14 results)

  • [Journal Article] Interfacial Microstructure of Silicon Carbide and Titanium Aluminide Joint Produced by Solid-State Diffusion Bonding2004

    • Author(s)
      M.Maeda
    • Journal Title

      Materials Transactions 45

      Pages: 2734-2739

    • NAID

      10013474761

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A7075アルミニウム合金摩擦攪拌接合材の組織と硬さ2004

    • Author(s)
      柴柳敏哉
    • Journal Title

      軽金属溶接 42

      Pages: 543-552

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Superplasticity and Crystallographic Orientation Distribution in Friction Stir Processed Sheet of an Al-Mg-Mn Alloy2004

    • Author(s)
      Y.Takayama
    • Journal Title

      Materials Science Forum 475-479

      Pages: 3029-3032

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Characteristics of Microstructure and Hardness in Friction Stir Welded 7075 Aluminum Alloy Joints2004

    • Author(s)
      T.Shibayanagi
    • Journal Title

      Transactions of JWRI 33

      Pages: 17-23

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Temperature Measurement in a Friction Stir Welded 7075Al Alloy Joints2004

    • Author(s)
      M.Maeda
    • Journal Title

      Proceedings of "IIW Pre-Assembly Meeting on FSW" (CD-ROM)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Interfacial Microstructure of Silicon Carbide and Titanium Aluminide Joints Produced by Sold-State Diffusion Bonding2004

    • Author(s)
      K.Tenyama
    • Journal Title

      Materials Transactions 45

      Pages: 2734-2739

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Characteristics of Microstructure in Dissimilar FSW Joints of 5083/6061 Al Alloys2004

    • Author(s)
      T.Shibayanagi
    • Journal Title

      Proceedings of "5^<th> International Symposium on FSW", Metz, France, September 13-16, 2004 (CD-ROM)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Microstructure and hardness of 7075 Aluminum Alloy Friction Stir Welded2004

    • Author(s)
      T.Shibayanagi
    • Journal Title

      J.Japan Light Metal Welding & Construction Association 42

      Pages: 543-552

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Interfacial Microstructure of Silicon Carbide and Titanium Aluminide Joints Produced by Solid-State Diffusion Bonding2004

    • Author(s)
      K.Tenyama
    • Journal Title

      Materials Transactions Vol.45 No.8

      Pages: 2734-2739

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Characteristics of Microstructure in Dissimilar FSW Joints of 5083/6061 Al Alloys2004

    • Author(s)
      T.Shibayanagi
    • Journal Title

      5^<th> International symposium on FSW, Metz, France, September 13-16 (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 7075アルミニウム合金摩擦攪拌接合材の組織と硬さ2004

    • Author(s)
      柴柳敏哉
    • Journal Title

      軽金属溶接 42・11

      Pages: 543-552

    • NAID

      40006508620

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Characteristics of microstructure and hardness in friction stir welded 7075 aluminum alloy joints2004

    • Author(s)
      T.Shibayanagi
    • Journal Title

      Transactions of JWRI 33・1

      Pages: 17-23

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Temperature measurement in a friction stir welded 7075Al alloy joint2004

    • Author(s)
      M.Maeda
    • Journal Title

      Proceedings of "IIW Pre-Assembly Meeting on FSW" CD

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Interfacial microstructure of silicon carbide and titanium aluminide joints produced by solid-state diffusionbonding2004

    • Author(s)
      K.Tenyama
    • Journal Title

      Materials Transactions 45・8

      Pages: 2734-2739

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Characteristics of microstructure in dissimilar FSW joints of 5083/6061 Al alloys2004

    • Author(s)
      T.Shibayanagi
    • Journal Title

      Proceedings of "5^<th> International symposium on FSW",Metz, France, September 13-16,2004. CD

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Superplasticity and crystallographic orientation distribution in friction stir processed sheet of an Al-Mg-Mn alloy2004

    • Author(s)
      Y.Takayama
    • Journal Title

      Materials Science Forum 475-479

      Pages: 3029-3032

    • Related Report
      2004 Annual Research Report
  • [Journal Article] EBSP法による材料組織解析2003

    • Author(s)
      柴柳敏哉
    • Journal Title

      高温学会誌 29

      Pages: 123-132

    • NAID

      10029251253

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Solid-State Diffusion Bonding of Silicon Nitride using Vanadium Foils2003

    • Author(s)
      M.Maeda
    • Journal Title

      Materials Transactions 44

      Pages: 2701-2710

    • NAID

      10011818223

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Solid-State Diffusion Bonding of Silicon Nitride Using Titanium Foils2003

    • Author(s)
      M.Maeda
    • Journal Title

      Metallurgical and Materials Transactions A 34

      Pages: 1647-1656

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Characteristics of Microstructures in FSW Joints of 6061/5083 Dissimilar Al Alloys2003

    • Author(s)
      T.Shibayanagi
    • Journal Title

      Proceedings of DIS'03, July 14-16(2003), Vienna, Austria (CD-ROM)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Local Microstructure Parameters in Polycrystalline Maerials and Design of Interfacial Microstructure of Joints2003

    • Author(s)
      T.Shibayanagi
    • Journal Title

      Proceedings of 30^<th> Anniversary International Symposium of Joining and Welding Research Institute, Joining 03

      Pages: 209-212

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Local Microstructure Parameters in Polycrystalline Maerials and Design of Interfacial Microstructure of Joints2003

    • Author(s)
      T.Shibayanagi
    • Journal Title

      Transactions of JWRI 32

      Pages: 127-130

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Microstructure Analysis Utilizing EBSP method2003

    • Author(s)
      T.Shibayanagi
    • Journal Title

      J.High Temperature Society 29 No.4

      Pages: 123-132

    • NAID

      10029251253

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Solid State Diffusion Bonding of Silicon Nitride using Vanadium Foils2003

    • Author(s)
      M.Maeda
    • Journal Title

      Materials Transactions 44 No.12

      Pages: 2701-2710

    • NAID

      10011818223

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Solid-State Diffusion Bonding of Silicon Nitride Using Titanium Foils2003

    • Author(s)
      M.Maeda
    • Journal Title

      Metallurgical and Materials Transactions A Vol.34A, No.8

      Pages: 1647-1656

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Grain growth simulation of two phase structures under temperature gradient2002

    • Author(s)
      T.Shibayanagi
    • Journal Title

      Transactions of JWRI 31

      Pages: 136-139

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Thermal Stability of Microstructure and Microhardness in Nonostructured Ni-Cr Alloy Foils Prepared By RF Sputtering Method2002

    • Author(s)
      M.Mori
    • Journal Title

      Transactions of JWRI 31

      Pages: 25-32

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Role of Amorphous Phase and Grain Boundaries in the Micro-Hardness of Nanostructured Cr-B Alloy Films2002

    • Author(s)
      M.Mori
    • Journal Title

      Proceedings of "Designing of Interfacial Structures in Advanced Materials and Their Joints" 26-28 Nov.2002, Osaka, Japan

      Pages: 266-271

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Relationship between Interface Microstructure and Fracture Strength of Si_3N_4/TiAl Joints Diffusion Bonded2002

    • Author(s)
      A.Inoue
    • Journal Title

      Proceedings of "Designing of Interfacial Structures in Advanced Materials and Their Joints" 26-28 Nov.2002, Osaka, Japan

      Pages: 562-565

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Solid State Diffusion Bonding of SiC to Nb2002

    • Author(s)
      M.Maeda
    • Journal Title

      Proceedings of "Designing of Interfacial Structures in Advanced Materials and Their Joints" 26-28 Nov.2002, Osaka, Japan

      Pages: 557-561

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Calculation of Grain Boundary Structure and Grain Boundary Energy of NiAl2002

    • Author(s)
      T.Shibayanagi
    • Journal Title

      Proceedings of "Designing of Interfacial Structures in Advanced Materials and Their Joints" 26-28 Nov.2002, Osaka, Japan

      Pages: 92-96

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Electron Back-Scattering Pattern Analysis of a Recrystallized Al-4mass%Mg Alloy Sheet2001

    • Author(s)
      T.Shibayanagi
    • Journal Title

      Transactions of JWRI 30

      Pages: 63-70

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] ナノ結晶Ni-Cr合金RFスパッタ膜の微細組織と硬度2001

    • Author(s)
      森 正和
    • Journal Title

      高温学会誌 27

      Pages: 306-313

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 「研究成果報告書概要(欧文)」より2001

    • Author(s)
      M.Mori
    • Journal Title

      J.High Temperature Society 27

      Pages: 306-313

    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Role of Amorphous Phase and Grain Boundaries in Micro-Hardness of Nanostructured Cr-B Alloy Films in Nonostructured Ni-Cr Alloy

    • Author(s)
      M.Mori
    • Journal Title

      Proceedings of "Designing of the Interfacial Structures in Advanced Materials and Their Joints" 26-28 Nov.2002, Osaka, Japan

      Pages: 266-271

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Relationship between Interface Microstructure and Fracture Strength of Si_3N_4/TiAl Joints Diffusion Bonded

    • Author(s)
      M.Mori
    • Journal Title

      Proceedings of "Designing of the Interfacial Structures in Advanced Materials and Their Joints" 26-28 Nov.2002, Osaka, Japan

      Pages: 562-565

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Solid State Diffusion Bonding of Si_3N_4 to Nb

    • Author(s)
      M.Maeda
    • Journal Title

      Proceedings of "Designing of the Interfacial Structures in Advanced Materials and Their Joints" 26-28 Nov.2002, Osaka, Japan

      Pages: 557-561

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Calculation of Grain Boundary Structure and Grain Boundary Energy of NiAl

    • Author(s)
      T.Shibayanagi
    • Journal Title

      Proceedings of "Designing of the Interfacial Structures in Advanced Materials and Their Joints" 26-28 Nov.2002, Osaka, Japan

      Pages: 92-96

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Characteristics of Microstructures in FSW Joints of 6061/5083 Dissimilar Al Alloys

    • Author(s)
      T.Shibayanagi
    • Journal Title

      Proceedings of DIS'03, July 14-16(2003), Vienna, Austria (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Publications] M.Maeda, R.Oomoto, T.Shibuyanagi, M.Naka: "Solid-State Diffusion Bonding of Silicon Nitride Using Titanium Foils"Metallurgical and Materials Transactions A. 34A・8. 1647-1656 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] M.Maeda, O.Igurashi, T.Shibayanagi, M.Naka: "Solid State Diffusion Bonding of Silicon Nitride using Vanadium Foils"Materials Transactions. 44・12. 2701-2710 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] T.Shibayanagi, M.Maeda: "Characteristics of Microstructures In FSW Joints of 6061/5083 Dissimilar Al Alloys"Proceedings of DIS'03, July 14-16(2003), Vienna, Austria. (CD-ROM). (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] T.Shibayanagi, M.Maeda: "Local Microstructure Parameters in Polycrystalline Materials and Design of Interfacial Microstructure of Joints"Proceedings of 30th Anniversary International Symposium of Joining and Welding Research Institute, JOINING 03. 209-212 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] T.Shibayanagi, M.Maeda: "Local Microstructure Parameters in Polycrystalline Materials and Design of Interfacial Microstructure of Joints"Transactions of JWRI. 32・1. 127-130 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 柴柳敏哉: "EBSPによる材料組織解析"高温学会誌. 29・4. 123-132 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] M.Mori, T.Shibayanagi, M.Maeda, M.Naka: "Thermal Stability of Microstructure and Microhardness in Nanostructured Ni-Cr Alloy Foils Prepared By RF Sputtering Method"Transactions of JWRI. 31・1. 25-32 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] M.Mori, T.Shibayanagi, M.Maeda, M.Naka: "Role of amorphous phase and grain boundaries in the micro-hardness of nanostructured Cr-B and Ni-Cr alloy films"Proceedings of Designing of Interfacial Structures in Advanced Materials and Their Joints, 26-28 Nov.2002, Osaka, Japan. 266-271 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] A.Inoue, T.Shibayanagi, M.Maeda, M.Naka: "Relationship between interface microstructure and fracture strength of Si_3N_4/TiAl joints diffusion bonded"Proceedings of Designing of Interfacial Structures in Advanced Materials and Their Joints, 26-28 Nov.2002, Osaka, Japan. 562-565 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] M.Maeda, T.Shibayanagi, D.Baba, M.Naka: "Solid state diffusion bonding of SiC to Nb"Proceedings of Designing of Interfacial Structures in Advanced Materials and Their Joints, 26-28 Nov.2002, Osaka, Japan. 557-561 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] T.Shibayanagi, A.Kimoto, Y.Umakoshi, M.Maeda, M.Naka: "Calculation of grain boundary structure and grain boundary energy of NiAl"Proceedings of Designing of Interfacial Structures in Advanced Materials and Their Joints, 26-28 Nov.2002, Osaka, Japan. 92-96 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] T.Shibayanagi, M.Maeda: "Grain growth simulation of two phase structure under temperature gradient"Transactions of JWRI. 31・2. (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] T.SHIBAYANAGI: "Electron Back-Scatter Pattern Analyses of Recrystallized Al-4Mass%Mg Alloy Sheet"Transactions of JWRI. Vol.30 No.1. 63-70 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 森 正和: "ナノ結晶Ni-Cr合金RFスパッタ膜の微細組織と硬度"高温学会誌. Vol.27 No.6. 306-313 (2001)

    • Related Report
      2001 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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