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Colloid Chemistry of Meso Structures and Reactivity of Steel Rusts

Research Project

Project/Area Number 13450296
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionOsaka Kyoiku University

Principal Investigator

ISHIKAWA Tatsuo  Osaka Kyoiku University, Faculty of Education, Professor, 教育学部, 教授 (30009055)

Co-Investigator(Kenkyū-buntansha) KANDORI Kazuhiko  Osaka Kyoiku University, Faculty of Education, Associate Professor, 教育学部, 助教授 (70177765)
YASUKAWA Akemi  Osaka Kyoiku University, Faculty of Education, Assistant, 教育学部, 助手 (70243285)
Project Period (FY) 2001 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥15,200,000 (Direct Cost: ¥15,200,000)
Fiscal Year 2004: ¥1,200,000 (Direct Cost: ¥1,200,000)
Fiscal Year 2003: ¥1,200,000 (Direct Cost: ¥1,200,000)
Fiscal Year 2002: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 2001: ¥11,800,000 (Direct Cost: ¥11,800,000)
Keywordssteel / corrosion / weathering steel / colloid Chemistry / alloy / rust / ferric oxyhydroxide / galvanized steel / 合金元素 / 大気腐食 / 吸着 / 比表面積 / 相転移 / マグネタイト / 鉄鋼 / α-FeOOH / β-FeOOH / γ-FeOOH / アニオン / クラスター / ナノ粒子 / 金属イオン添加 / 非晶質酸化物 / Fe_3O_4 / 非晶失酸化物
Research Abstract

1)Synthesized rusts
The aim of this research project is to elucidate the mechanism s of corrosion and corrosion resistance of steels, such as weathering steels.. The structures and formation of the rusts artificially synthesized were irvestigated by various techniques. Including in a point of colloid chemistry. To clarify the role of alloying metals in corrosion resistance of weathering steels, the rusts are synthesized from aqueous Fe salt solutions containing various metal ions. The influences of metal ions strongly depend on the kinds of metal ions and rust components. Most of metals added to weathering steels interfered with the crystalization and particle growth of rusts. It was shown that alloying with more than two kinds of metals is shown to be effective. Especially, the addition of Ti(IV) effectively controlled the formation of β-FeOOH which is formed in Cl^- environment, indicating that the alloying with Ti effectively reduces the corrosion of steels in marine and coastal dist … More ricts. The influences of anions such as chloride, sulfate, and phosphate on the formation and structure of rusts were also studied to investigate the effects of corrosion environment. The formation of β-FeOOH was markedly influenced by the presence of the anions.
2)Rusts of weathering steels
The rusts formed in different situations were characterized by nitrogen adsorption. The rusts on weathering steels exposed in different environments for 17 years were examined by nitrogen adsorption. The specific surface area of the rusts determined by nitrogen adsorption decreased with decreasing the air-born salinity, which means that the rust particles grow with the increase of environmental Cl^- and the corrosion resistance of steels is lowered in marine and coastal districts. The corrosion rate of the steels was increased with decrease of specific surface area, that is, increase of particle size. This result reveals that the compactness of rust layers relating to corrosion resistance of steels is lowered by the particle growth of rusts. It was shown that the rust particles grow with the progress of corrosion. The similar results were obtained on t the rusts on various steels exposed to different situations. Consequently, the adsorption method is useful for characterization of rusts, expecially particle size of rusts which can not be estimated by the other techniques.
3)Rusts of galvanized steels
The steel galvanized by Zn-alloys is an important material in various industries. The corrosion resistance of the galvanized steels is still not thoroughly explored. The mechanism of high corrosion resistance of the galvanized steels was investigated by using the synthesized rusts of Zn-alloys. The rusts of Zn-Al alloys which are widely used for galvanizing steels were sheet particles of simonkoleite on adding a small amount of Al(III) in ZnCl_2 solution. The sheet particles form the compact rust layers by preferred orientation. This fact well accords to a high corrosion resistance of steels plated with Zn-Al alloy in Cl^- environment. It is known that the steels galvanized by Zn-Al-Mg alloys show a high corrosion resistance in the presence of Cl^-. The rusts of Zn-Al-Mg alloys prepared from solutions of Zn-Al-Mg salts were fine sheet particles and formed more compact layers than those of Zn-Al alloys as confirmed by measuring the permeability of air into the rust layers. Less

Report

(5 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • 2002 Annual Research Report
  • 2001 Annual Research Report
  • Research Products

    (22 results)

All 2004 2003 2002 Other

All Journal Article (17 results) Publications (5 results)

  • [Journal Article] Influences of metal chlorides and sulfates on the formation of β-FeOOH particles by aerial oxidation of FeCl_2 solutions2004

    • Author(s)
      T.Ishikawa, R.Isa, K.Kandori, T.Nakayama, T.Tsubota
    • Journal Title

      J.Electrochem.Soc. 151

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Influences of metal ions on the transformation of γ-FeOOH into α-FeOOH2004

    • Author(s)
      T.Ishikawa, M.Minamigawa, K.Kandori, T.Nakayama, T.Tsubota
    • Journal Title

      J.Electrochem.Soc. 151

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Influence of metal ions on the formation of artificial zinc rusts2004

    • Author(s)
      T.Ishikawa, K.Matsumoto, K.Kandori, A.Yasukawa, T.Nakayama, T.Tsubota
    • Journal Title

      Corrosion Sci. 46

      Pages: 329-342

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Influences of metal chlorides and sulfates on the formation of β-FeOOH particles by aerial oxidation of FeCl_2, solutions2004

    • Author(s)
      T.Ishikawa, R.Isa, K.Kandori, T.Nakayama, T.Tsubota
    • Journal Title

      J.Electrochem.Soc. 151

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Influence of metal ions on the formation of artificial zinc rusts,2004

    • Author(s)
      T.Ishikawa, K.Matsumoto, K.Kandori, A.Yasukawa, T.Nakayama, T.Tsubota
    • Journal Title

      Corrosion Sci. 46

      Pages: 329-342

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Influence of metal ions on the formation of artificial zinc rusts2004

    • Author(s)
      T.Ishikawa, et al.
    • Journal Title

      Corrosion Science 46

      Pages: 329-342

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Study on forced hydrolysis reaction of acidic Fe_2(SO_4)_3 solution2004

    • Author(s)
      K.Kandori, et al.
    • Journal Title

      Colloids and Surfaces A 232

      Pages: 19-28

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Preparation and microstructural studies on hydrothermally prepared hematite2004

    • Author(s)
      K.Kandori, et al.
    • Journal Title

      Journal of Colloid and Interface Science 272

      Pages: 246-248

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Study on the hydrothermal reaction of FeCl_3 solution in the presence of poly(vinyl alcohol)2004

    • Author(s)
      K.Kandori, et al.
    • Journal Title

      Colloid Polymer Science 282

      Pages: 1118-1125

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Influence of metal ions on the transformation of γ-FeOOH into α-FeOOH2004

    • Author(s)
      T.Ishikawa, et al.
    • Journal Title

      Journal of The Electrochemical Society 151(9)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Influences of metal chlorides and sulfates on the formation of beta-FeOOH particles by aerial oxidation of FeCl_2 solutions2004

    • Author(s)
      T.Ishikawa, et al.
    • Journal Title

      Journal of The Electrochemical Society 151(11)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Site-specific photon density of states discerned using electronic state2003

    • Author(s)
      M.Seto, S.Kitao, Y.Kobayashi, R.Haruki, Y.Yoda, T.Mitsui, T.Ishikawa
    • Journal Title

      Phys.Rev.Lett. 91

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Influence of hydrolyzed and nonhydrolyzed Ti, Cr, and Al ions on the formation of β-FeOOH particles2003

    • Author(s)
      T.Ishikawa, T.Motoki, K.Kandori, T.Nakayama, T.Tsubota
    • Journal Title

      J.Colloid Interface Sci. 265

      Pages: 320-325

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Influence of metal ions on the structure of poorly crystallized iron oxide rusts2003

    • Author(s)
      T.Ishikawa, T.Ueno, A.Yasukawa, K.Kandori, T.Nakayama, T.Tsubota
    • Journal Title

      Corrosion Sci. 45

      Pages: 1037-1049

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Structure of nanosized Fe-Ti mixed oxide particles produced by freezing method2002

    • Author(s)
      T.Ishikawa, T.Ueno, A.Yasukawa, K.Kandori, T.Nakayama, T.Tsubota
    • Journal Title

      J.Mater.Chem. 12

      Pages: 2416-2420

    • NAID

      120001060717

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Structures of β-FeOOH particles formed in the presence of Ti(IV), Cr(III), and Cu(II)2002

    • Author(s)
      T.Ishikawa, T.Motoki, K.Katoh, A.Yasukawa, K.Kandori, T.Nakayama, F.Yuse
    • Journal Title

      J.Colloid Interface Sci. 250

      Pages: 74-81

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Influences of metal ions on the formation of γ-FeOOH and magnetite rusts2002

    • Author(s)
      T.Ishikawa, M.Kumagai, A.Yasukawa, K.Kandori, T.Nakayama, F.Yuse
    • Journal Title

      Corrosion Sci. 44

      Pages: 1073-1086

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Publications] T.Ishikawa: "Influence of hydrolyzed and nonhydrolyzed Ti, Cr, and Al ions on the formation of β-FeOOH particles"Journal of Colloid and Interface Science. 265. 320-326 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] T.Ishikawa: "Influence of metal ions on the fromation of artificial zinc rust"Corrosion Science. 46. 329-342 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] K.Kandori: "Study on forced hydrolysis reaction of acidic Fe2(SO4)3 solution-structure and properties of precipitates"Colloids and Surafces A. 232. 19-28 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] T.Ishikawa et al.: "Influences of metal ions on the structure of poorly crystallized iron oxide rusts"Corrosion Science. 45. 1037-1049 (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] 石川達雄, 中山武典: "耐候性鋼の耐食性発現機構の人工合成さび実験によるアプローチ"Zairyo-to-Kankyo. 52. 140-154 (2003)

    • Related Report
      2002 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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