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Improvement of Structural Design Rule for Efficient Use of Heat Resistant Materials

Research Project

Project/Area Number 13555182
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Structural/Functional materials
Research InstitutionTohoku University

Principal Investigator

MARUYAMA Kouichi  Tohoku University, Graduate School of Environmental Studies, Professor, 大学院・環境科学研究科, 教授 (90108465)

Co-Investigator(Kenkyū-buntansha) SUZUKI Mayumi  Tohoku University, Graduate School of Environmental Studies, Research Associate, 大学院・環境科学研究科, 助手 (20292245)
ABE Fujio  National Institute for Materials Science, Frontier Research Center for Structural Materials, Strength and Life Evaluation Research Station, Director, フロンティア構造材料研究センター・評価ステーション第3ユニット, リーダー(研究職)
Project Period (FY) 2001 – 2003
Project Status Completed (Fiscal Year 2003)
Budget Amount *help
¥13,600,000 (Direct Cost: ¥13,600,000)
Fiscal Year 2003: ¥1,600,000 (Direct Cost: ¥1,600,000)
Fiscal Year 2002: ¥3,900,000 (Direct Cost: ¥3,900,000)
Fiscal Year 2001: ¥8,100,000 (Direct Cost: ¥8,100,000)
KeywordsStructural Materials for High Temperature Use / Allowable Stress / High Temperature Creep / Creep Fracture / Nondestructive Residual Life Evaluation / Residual Life / Explation of Long-term Properties / Materials Risk Evaluation / 非破壊的寿命評価 / 長時間外挿 / 寿命評価
Research Abstract

The safety factor for determining allowable stress of a material is required to be as small as possible, so that the material can be utilized at as high stress as possible. However, the safety factor is usually remained at a high value because of the uncertainties of material properties at elevated temperatures. This research studied the cause of the uncertainty of long term creep properties of heat resistant steels.
1 Long-term Creep Property Prediction : Temperature dependence of creep rupture life often changes due to a change in creep rupture mechanism. Because of this change we often overestimate long term creep rupture life of steels. The contributions in the uncertainty of the long term property from heat-to-heat variation of the material property, error introduced by the change in temperature dependence and the inherent scatter in data are estimated to be 3:3:2 in SU316 stainless steel.
2 Premature Failure of High Cr Ferritic Steels : High Cr ferritic steels usually shows a transgranular fracture mode under short term rupture condition, but their fracture mode changes to intergranular fracture under long term rupture condition. One cannot accurately predict the long term property due to the fracture mode change. The intergranular fracture occurs by the growth and coalescence of creep cavities. The cavities are formed at coarse precipitates such as Fe_2W, M_<23>C_6, and growth of the precipitates is a good measure of the fracture mode change.
3 Premature Failure in Weldment of High Cr Ferritic Steels : The type IV failure of weldment causes serious premature failure of welded joint of high Cr ferritic steels. Creep cavities are nucleated at coarse MC_6 particles and grow with the assistance of creep strain accumulated in the dual phase HAZ region. Growth of the MC_6 particles is a good measure of the occurrence of type IV failure.

Report

(4 results)
  • 2003 Annual Research Report   Final Research Report Summary
  • 2002 Annual Research Report
  • 2001 Annual Research Report
  • Research Products

    (32 results)

All Other

All Publications (32 results)

  • [Publications] K.Maruyama: "Strengthening Mechanisms of Creep Resistant Tempered Martensitic Steel"ISIJ International. 41・6. 641-653 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 丸山 公一: "高温クリープ研究の現状と課題"金属. 71・9. 899-902 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 李 在勝: "Mod.9Cr-1Mo鋼の溶接熱影響部でのキャビティ発生機構"日本学術振興会第123委員会報告. 44・3. 249-254 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] H.Y.Kim: "Stability of lamellar microstructure of hard oriented PST crystal of TiAl alloy"Acta Materialia. 51・8. 2191-2204 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] J.S.Lee: "Microstructural Characterization of Type IV Failure in Weldment of a Mod.9Cr-1Mo Steel"Proceedings of Failure 2004. 211-223 (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] J.S.Lee: "Correlation between Premature Failure and Laves Phase Growth in 9Cr-1.8W-O.5Mo-VNb Steel"Proceedings of 2^<nd> International Conference on Advanced Structural Steels. 838-842 (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] K.Maruyama: "Strengthening Mechanisms of Creep Resistant Tempered Martensitic Steel"ISIJ International. Vol.41, No.6. 641-653 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] K.Maruyama: "State of the Art and Unsolved Problems on High Temperature Creep"Kinzoku. Vol.71, No.9. 899-902 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] J.S.Lee: "Cavity formation mechanism in HAZ of a Report of the 123rd Committee welded Mod.9Cr-1Mo steel"Report of the 123rd Committee on Heat-Resisting Metals and Alloys, JSPS. Vol.44, No.3. 249-254 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] H.Y.Kim: "Stability of lamellar microstructure of hard oriented PST crystal of TiAl alloy"Materialia. Vol.51, No.8. 2191-2204 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] J.S.Lee: "Microstructural Characterization of Type IV Failure in Weldment of a Mod.9Cr-1Mo Steel"Proceedings of Failure 2004. 211-223 (2004)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] J.S.Lee: "Correlation between Premature Failure and Laves Phase Growth in 9Cr-1.8W-0.5Mo-VNb Steel"Proceedings of 2^<nd> International Conference on Advanced Structural Steels. 838-842 (2004)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 李 在勝: "Mod.9Cr-1Mo鋼の溶接部でのキャビティ発生機構"材料とプロセス. 16・6. 1575-1575 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 李 在勝: "Mod.9Cr-1Mo鋼の溶接熱影響部でのキャビティ発生機構"日本学術振興会第123委員会報告. 44・3. 249-254 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] H.Y.Kim: "Stability of lamellar microstructure of hard oriented PST crystal of TiAl alloy"Acta Materialia. 51・8. 2191-2204 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Hee Y.Kim: "Microstructural Stability during Creep Deformation of Hard-oriented Polysynthetically Twined Crystal of TiAl alloy"Metallurgical and Materials Transactions. 34A・10. 2191-2198 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] J.S.Lee: "Microstructural Characterization of Type IV Failure in Weldment of a Mod.9Cr-1Mo Steel"Proceedings of Failure 2004. (印刷中). (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] J.S.Lee: "Correlation between Premature Failure and Laves Phase Growth in 9Cr-1.8W-0.5Mo-VNb Steel"Proceedings of 2^<nd> International Conference on Advanced Structural Steels. (印刷中). (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 丸山公一(分担): "設備管理技術事典"産業技術サービスセンター. 8 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] K.Maruyama: "Creep Strength of Mg Based Alloys"Metallurgical and Materials Transactions. 33A・3. 875-882 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] K.Maruyama: "Saturation of Yield Stress and Embrittlement in Fine Lamellar TiAl Alloy"Materials Science and Engineering A. 329・331. 190-195 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] Hee Y.Kim: "Effect of Stress Axis Orientation on the Creep Deformation Behavior of Ti-48Al Polysynthetically Twinned (PST) Crystals"Materials Science and Engineering A. 329・331. 790-795 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] Hee Y.Kim: "Changes in Lamellar Microstructure by Parallel Twinning during Creep in Soft PST Crystal of TiAl Alloy"Transactions of Nonferrous Metals Society of China. 12・4. 561-568 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 李在勝: "9Cr-1.8W-0.5MoVNb鋼の長時間クリープ破壊挙動"材料とプロセス. 16・3(印刷中). (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] H.Y.Kim: "Stability of lamellar microstructure of hard oriented PST crystal of TiAl alloy"Acta Materialia. 51(印刷中). (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] 丸山公一: "電子顕微鏡法の実践と応用写真集"日本金属学会. 254 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 佐藤 誠: "焼戻しマルテンサイト系耐熱鋼の長時間クリープ試験での破断強度低下"材料とプロセス. 14・3. 513-516 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] K. Maruyama: "Strengthening Mechanisms of Creep Resistant Tempered Martensitic Steel"ISIJ International. 41・6. 641-653 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] H. Sato: "Detailed Examination of Creep Life Improvement by High-Temperature Pre-Creep in Binary Magnesium-Aluminum Alloys at 0.5-0.6Tm"Creep and Fracture of Engineering Materials and Structures. 157-161 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] A. Sekiguchi: "Void formation by thermal stress concentration at twin interfaces in Cu thin films"Applied Physics Letters. 79・9. 1264-1266 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 丸山 公一: "高温クリープ研究の現状と課題"金属. 71・9. 899-902 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Hee Y. Kim: "Deformation Structure during Creep Deformation in Soft Orientation PST Crystals"Intermetallics. 9・9. 929-935 (2001)

    • Related Report
      2001 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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