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Development of Plasma Technologies for Advanced Plasma-Based Ion Implantation Processes Using Internal-Antenna-Driven Large-Volume RF Plasma Sources

Research Project

Project/Area Number 13555199
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section展開研究
Research Field Material processing/treatments
Research InstitutionKYOTO UNIVERSITY

Principal Investigator

SETSUHARA Yuichi  Kyoto Univ., Grad.Sch.Eng., Associate Professor, 工学研究科, 助教授 (80236108)

Co-Investigator(Kenkyū-buntansha) MIYAKE Shoji  Osaka Univ., Joining & Welding Res.Inst., Professor, 接合科学研究所, 教授 (40029286)
TAKAHASHI Kazuo  Kyoto Univ., Grad.Sch.Eng., Research Associate, 工学研究科, 助手 (50335189)
ONO Kouichi  Kyoto Univ., Grad.Sch.Eng., Professor, 工学研究科, 教授 (30311731)
KUMAGAI Masao  Kanagawa Industrial Tech.Res.Inst., Senior Researcher, 材料工学部, 専門研究員(研究職)
SHOJI Tatsuo  Nagoya Univ., Grad.Sch.Eng., Associate Professor, 工学研究科, 助教授 (50115581)
緒方 潔  日新電機株式会社, 研究開発部, 先端技術研究室室長(研究職)
Project Period (FY) 2001 – 2003
Project Status Completed (Fiscal Year 2003)
Budget Amount *help
¥13,600,000 (Direct Cost: ¥13,600,000)
Fiscal Year 2003: ¥1,500,000 (Direct Cost: ¥1,500,000)
Fiscal Year 2002: ¥6,100,000 (Direct Cost: ¥6,100,000)
Fiscal Year 2001: ¥6,000,000 (Direct Cost: ¥6,000,000)
Keywordsinductively coupled plasmas / internal antenna / low inductance antenna / large-volume plasma source / plasma-based ion implantation
Research Abstract

Development of large-area and/or large-volume plasma sources with high plasma density is desired for a variety of plasma processes from microelectronics device fabrications to advanced PVD technologies including plasma-based ion implantation (PBII). The present investigations have been performed to develop meter-scale large-area RF plasma sources by inductive coupling of multiple low-inductance antenna (LIA) units, as a promising candidate for efficient high-density sources which can be applied to advanced PBII processes. Our new proposal of the unique source configuration is based on the principle of multiple and independent operation of ICP units, which allows the low-voltage plasma production with active control of power deposition profiles. 1) Discharge experiments with a meter-scale chamber resulted in high-density plasma production with densities as high as 5x10^<11>cm^<-3>. 2) It has been demonstrated that high plasma density can be obtained efficiently using the low-inductance internal antenna configuration with effectively suppressed electrostatic coupling. 3) Microstructures and properties of nanocomposite coatings have also been studied for applications to advanced surface modification processes with superhard-material coatings. 4) The LIA units are mounted on the wall of the discharge chamber and are coupled to a separated RF power source for independent and integrated control of power deposition profile, which exhibited significant improvements in the power control precision. 5) Design issues for large-area plasma sources were studied by developing numerical simulation codes (electromagnetic code, particle code and fluid code) and feasibility of novel large-area plasma sources with a scale size of 3m has been demonstrated to meet the requirements of the next-generation processes.

Report

(4 results)
  • 2003 Annual Research Report   Final Research Report Summary
  • 2002 Annual Research Report
  • 2001 Annual Research Report
  • Research Products

    (34 results)

All Other

All Publications (34 results)

  • [Publications] Y.Setsuhara, T.Shoji, Y.Sakawa, S.Miyake: "Production of Inductively-Coupled Large-Diameter RF Plasmas Using Multiple Low-Inductance Antenna Units"Proc. International Conf. on Phenomena in Ionized Gasses (XXVICPIG), Nagoya, Japan. Vol.1. 19-20 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] J.L.He, S.Miyake, Y.Setsuhara, I.Shimizu, M.Suzuki, K.Numata, H.Saito: "Improved anti-wear performance of nanostructured titanium boron nitride coatings"Wear. 249. 498-502 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Setsuhara, K.Takahashi, K.Ono, T.Shoji, Y.Sakawa: "Development of Large-Area High-Density RF Plasmas with Low-Inductance Antenna Units for Plasma-Based Ion Processes"Proc. Frontiers of Surface Engineering 2001 (FSE2001), Nagoya. 86-86 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] J.Musil, J.Vlcek, P.Zeman, Y.Setsuhara, S.Miyake, S.Konuma, M.Kumagai, C.Mitterer: "Morphology and Microstructure of Hard and Superhard Zr-Cu-N Nanocomposite Coatings"Jpn.J.Appl.Phys.. 41. 6529-6533 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] S.Sugiura, Y.Setsuhara, K.Takahashi, K.Ono: "Numerical Analysis of Inductively Coupled RF Plasmas Driven by Low-Inductance Internal Antenna"Proc.20th Symposium on Plasma Processing, Nagaoka. 171-172 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 節原裕一: "プラズマイオンプロセスを用いた表面改質"プラズマ核融合学会 第42回プラズマ若手夏の学校. 55-74 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Setsuhara, T.Shoji, A.Ebe, S.Baba, N.Yamamoto, K.Takahashi, K.Ono, S.Miyake: "Development of internal-antenna-driven large-area RF plasma sources using multiple low-inductance antenna units"Surf.Coat.Technol.. 174-175. 33-39 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Setsuhara, S.Sugiura, A.Ebe, T.Shoji, S.Miyake, K.Takahashi, K.Ono: "Properties of Inductively Coupled RF Plasmas Driven by Low-Inductance Internal Antenna Units for Development of Large-Area High-Density Source"Proc.16th International Symposium on the Plasma Chemistry, Taormina, Italy, (2003)(ISPC427). CD-ROM. ISPC427-1-ISPC427-6 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] A.Ebe, Y.Setsuhara, N.Yamamoto, S.Baba, H.Inami, T.Shoji, S.Miyake: "Development of Meter-Scale Large-Area Inductively Coupled Plasma Sourcewith Multiple Low-Inductance Internal Antenna Units"Proc.16th International Symposium on the Plasma Chemistry, Taorimina, Italy, (2003)(ISPC468). CD-ROM. ISPC468-1-ISPC468-4 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] S.Sugiura, T.Setsuhara, K.Takahashi, K.Ono: "Analysis of Meter-Size/Large-Scale RF Plasma Sources Driven by Low-Inductance Internal Antenna"Proc.21st Symposium on Plasma Processing, Sapporo. 334-335 (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Setsuhara, T.Shoji, Y.Sakawa, S.Miyake: "Production of Inductively-Coupled Large-Diameter RF Plasmas Using Multiple Low-Inductance Antenna Units"Proc.International Conf.on Phenomena in Ionized Gasses (XXV ICPIG), Nagoya, Japan. Vol.1. 19-20 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] J.L.He, S.Miyake, Y.Setsuhara, I.Shimizu, M.Suzuki, K.Numata, H.Saito: "Improved anti-wear performance of nanostructured titanium boron nitride coatings"Wear. Vol.249. 498-502 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Setsuhara, K.Takahashi, K.Ono, T.Shoji, Y.Sakawa: "Development of Large-Area High-Density RF Plasmas with Low-Inductance Antenna Units for Plasma-Based Ion Processes"Proc.Frontiers of Surface Engineering (FSE2001), Nagoya. 86 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] J.Musil, J.Vlcek, P.Zeman, Y.Setsuhara, S.Miyake, S.Konuma, M.Kumagai, C.Mitterer: "Morphology and Microstructure of Hard and Superhard Zr-Cu-N Nanocomposite Coatings"Jpn.J.Appl.Phys.. Vol.41. 6529-6533 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] S.Sugiura, Y.Setsuhara, K.Takahashi, K.Ono: "Numerical Analysis of Inductively Coupled RF Plasmas Driven by Low-Inductance Internal Antenna"Proc.20th Symposium on Plasma Processing, Nagaoka. 171-172 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Setsuhara: "Surface Modification Technologies with Plasma-Ion Processes (in Japanese)"The Japan Soc.Plasma Sci.Nucl.Fusion Res.Text Book for 42nd Summer School for Plasma Science and Technologies. 55-74 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Setsuhara, T.Shoji, A.Ebe, S.Baba, N..Yamamoto, K.Takahashi, K.Ono, S.Miyake: "Development of internal-antenna-driven large-area RF plasma sources using multiple low-inductance antenna units"Surf.Coat.Technol.. Vol.174-175. 33-39 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Setsuhara, S.Sugiura, A.Ebe, T.Shoji, S.Miyake, K.Takahashi, K.Ono: "Properties of Inductively Coupled RF Plasmas Driven by Low-Inductance Internal Antenna Units for Development of Large-Area High-Density Source"Proc.16th International Symposium on the Plasma Chemistry, Taormina, Italy. ISPC427(CD-ROM). 1-6 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] A.Ebe, Y.Setsuhara, N.Yamamoto, S.Baba, H.Inami, T.Shoji, S.Miyake: "Development of Meter-Scale Large-Area,Inductively Coupled Plasma Source with Multiple Low-Inductance Internal Antenna Units"Proc.16th International Symposium on the Plasma Chemistry, Taormina, Italy. ISPC468(CD-ROM). 1-6 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] S.Sugiura, Y.Setsuhara, K.Takahashi, K.Ono: "Analysis of Meter-Size/Large-Scale RF Plasma Sources Driven by Low-Inductance Internal Antenna"Proc.21st Symposium on Plasma Processing, Sapporo. 334-335 (2004)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Y.Setsuhara, T.Shoji, A.Ebe, S.Baba, N.Yamamoto, K.Takahashi, K.Ono, S.Miyake: "Development of internal-antenna-driven large-area RF plasma sources using multiple low-inductance antenna units"Surf.Coat.Technol.. 174-175. 33-39 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Y.Setsuhara, S.Sugiura, A.Ebe, T.Shoji, S.Miyake, K.Takahashi, K.Ono: "Properties of Inductively Coupled RF Plasmas Driven by Low-Inductance Internal Antenna Units for Development of Large-Area High-Density Source"Proc.16th International Symposium on the Plasma Chemistry, Taormina, Italy, June 22-27, 2003. (CD-ROM). (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] A.Ebe, Y.Setsuhara, N.Yamamoto, S.Baba, H.Inami, T.Shoji, S.Miyake: "Development of Meter-Scale Large-Area Inductively Coupled Plasma Source with Multiple Low-Inductance Internal Antenna Units"Proc.16th International Symposium on the Plasma Chemistry, Taormina, Italy, June 22-27, 2003. (CD-ROM). (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 節原裕一: "プラズマイオンプロセスを用いた表面改質"プラズマ核融合学会 第42回プラズマ若手夏の学校テキスト. 55-74 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] J.Musil, J.Vicek, P.Zeman, Y.Setsuhara, S.Miyake, S.Konuma, M.Kumagai, C.Mitterer: "Morphology and Microstructure of Hard and Superhard Zr-Cu-N Nanocomposite Coatings"Jpn.J.Appl.Phys. 41. 6529-6533 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] Y.Setsuhara, T.Shoji, A.Ebe, S.Baba, N.Yamamoto, K.Takahashi, K.Ono, S.Miyake: "Development of internal-antenna-driven large-area RF plasma sources using multiple low-inductance antenna units"Surf.Coat.Technol.. (印刷中). (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] Y.Setsuhara, A.Ebe, S.Baba, H.Inami, T.Shoji, K.Takahashi, K.Ono, N.Yamamoto, S.Miyake: "DEVELOPMENT OF LARGE-AREA HIGH-DENSITY RF PLASMA SOURCES USING LOW-INDUCTANCE INTERNAL ANTENNA UNITS"Abstracts of 1st Asian Symposium on Ion and Plasma Surface Finishing, Nagasaki, Japan, August 29-30, 2002. 30 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] S.Sugiura, Y.Setsuhara, K.Takahashi, K.Ono: "Numerical Analysis of Inductively Coupled RF Plasmas Driven by Low-Inductance Internal Antenn"Proc.20th Symposium on Plasma Processing, Nagaoka, 2003. 171-172 (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] 節原裕一: "今三次元-プラズマイオンによる表面の改質とプロセス-プラズマ源の開発"電気学会誌. 121. 308-311 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] J.L.He, S.Miyake, Y.Setsuhara, I.Shimizu, M.Suzuki, K.Numata, H.Saito: "Improved anti-wear performance of nanostructured titanium boron nitride coatings"Wear. 249. 498-502 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Y.Setsuhara, T.Shoji, Y.Sakawa, S.Miyake: "Production of Inductively-Coupled Large-Diameter RF Plasmas Using Multiple Low-Inductance Antenna Units"Proc. International Conf. on Phenomena in Ionized Gasses (XXV ICPIG), Nagoya. Vol.1. 19-20 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Y.Setsuhara, K.Takahashi, K.Ono, T.Shoji, Y.Sakawa: "Development of Large-Area High-Density RF Plasmas with Low-Inductance Antenna Units for Plasma-Based Ion Processes"Proc. Frontiers of Surface Engineering 2001 (FSE2001), Nagoya. 86-86 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Y.Setsuhara, Y.Sakawa, T.Shoji, M.Kumagai, S.Miyake: "Synthesis of carbon nitride films by high-density helicon wave-excited plasma sputtering"Surface and Coatings Technology. 142-144. 874-880 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] J.L.He, Y.Setsuhara, I.Shimizu, S.Miyake: "Structure refinement and hardness enhancement of titanium nitride films by addition of copper"Surface and Coatings Technology. 137. 38-42 (2001)

    • Related Report
      2001 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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