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Micro-Macro Simulation Method for Sintering Process and Control of Microstructure

Research Project

Project/Area Number 13650085
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionToyohashi University of Technology

Principal Investigator

MORI Ken-ichiro  Toyohashi University of Technology, Faculty of Engineering, Professor, 工学部, 教授 (80127167)

Co-Investigator(Kenkyū-buntansha) MAKI Seijiro  Toyohashi University of Technology, Faculty of Engineering, Associate Professor, 工学部, 助教授 (20124315)
UMEDA Manabu  INAX Corporation, Basic Research Center, Researcher, 基礎研究所, 研究員
MATSUBARA Hideaki  Japan Fine Ceramics Center, Research and Development Laboratory, Manager, 試験研究所, 副所長
HARADA Yasunori  Toyohashi University of Technology, Faculty of Engineering, Research Associate, 工学部, 助手 (30218656)
Project Period (FY) 2001 – 2002
Project Status Completed (Fiscal Year 2002)
Budget Amount *help
¥3,300,000 (Direct Cost: ¥3,300,000)
Fiscal Year 2002: ¥1,100,000 (Direct Cost: ¥1,100,000)
Fiscal Year 2001: ¥2,200,000 (Direct Cost: ¥2,200,000)
Keywordsmicro-macro method / sintering / Monte Carlo method / viscoplastic finite element method / coupled method / diffusion / grain growth
Research Abstract

A micro-macro method for simulating a sintering process of ceramic powder compacts based on the Monte Carlo and finite element methods is proposed. Macroscopic non-uniform shrinkage during the sintering is calculated by the viscoplastic finite element method. In the microscopic approach using the Monte Carlo method, powder particles and pores among the particles are divided into many cells, and the growth of grains in the particles and the disappearance of pores are simulated by means of the Potts model. The microscopic and macroscopic approaches are coupled by exchanging microscopic and macroscopic information in each step. In the Monte Carlo method, the effect of macroscopic plastic deformation on the microstructural change is taken into consideration by including plastic strain-rate calculated by the finite element method in the disappearance frequency of pore cells. The shrinkage behavior in the sintering of circular two-layer compacts is simulated by the proposed micro-macro method.

Report

(3 results)
  • 2002 Annual Research Report   Final Research Report Summary
  • 2001 Annual Research Report
  • Research Products

    (12 results)

All Other

All Publications (12 results)

  • [Publications] 梅田学: "2層タイルの圧粉成形および焼結における材料特性の測定と有限要素シミュレーション"日本セラミックス協会学術論文集. 110巻9号. 844-851 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Manabu Umeda: "Finite element simulation of compaction and sintering of tiles having two layers of powders"Advances in Ceramic Matrix, Composites VIII. 59-70 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 梅田学: "ゴムポンチを用いた2層タイルの圧粉成形および焼結の有限要素シミュレーション"日本セラミックス協会学術論文集. 111巻7号(印刷中). (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 森謙一郎: "モンテカルロ法と有限要素法の連成による焼結ミクロ-マクロシミュレーション"日本セラミックス協会学術論文集. 111巻7号(印刷中). (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Manabu Umeda: "Determination of material properties and FEM simulation in powder compaction and sintering of tiles having two layers of powders"Journal of the Ceramic Society of Japan. 110-9. 844-851 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Manabu Umeda: "Finite element simulation of compaction and sintering of tiles having two layers of powders"Advances in Ceramic Matrix. Composites VIII. 59-70 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Manabu Umeda: "Finite Element Simulation of Powder Compaction with Rubber Punch and Sintering of Tiles having Two Layers"Journal of the Ceramic Society of Japan. 111-7(in press). (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Ken-ichiro Mori: "Micro-Macro Simulation of Sintering Process by Comining Monte Carlo and Finite Element Methods"Journal of the Ceramic Society of Japan. 111-7(in press). (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 梅田学, 森謙一郎, 村上守人: "2層タイルの圧粉成形および焼結における材料特性の測定と有限要素シミュレーション"日本セラミックス協会学術論文集. 110巻9号. 844-851 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] M.Umeda, K.Mori, M.Murakami: "Finite element simulation of compaction and sintering of tiles having two layers of powders"Advances in Ceramic Matrix, Composites VIII. 59-70 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] K.Mori, H.Matsubara, M.Umeda: "Finite element simulation of sintering of powder compact using shrinkage curve obtained by Monte Carlo method"Simulation of Materials Processing: Theory, Methods and Applications. 239-244 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] M.Shimizu, H.Nomura, H.Matsubara, K.Mori: "3D simulations of sintering and grain growth by Monte Carlo method"Simulation of Materials Processing: Theory, Methods and Applications. 233-238 (2001)

    • Related Report
      2001 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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