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High Speed and High Precision Feed Drive of NC Machine Tools by Dual Actuation

Research Project

Project/Area Number 13650116
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionKYOTO UNIVERSITY

Principal Investigator

MATSUBARA Atsushi  Kyoto Univ. , Precision Engineering Dept. , Associate Professor, 工学研究科, 助教授 (80243054)

Co-Investigator(Kenkyū-buntansha) TAKESHITA Torao  Mitsubishi Electric Corp. , NC System Department , Engineering Manager, NCシステム部, 参事(研究職)
KAKINO Yoshiaki  Kyoto Univ. , Precision Engineering. Dept. , Professor, 工学研究科, 教授 (00026204)
竹下 虎夫  三菱電機(株)名古屋製作所NCシステム部, 参事(研究職)
Project Period (FY) 2001 – 2002
Project Status Completed (Fiscal Year 2002)
Budget Amount *help
¥3,600,000 (Direct Cost: ¥3,600,000)
Fiscal Year 2002: ¥1,300,000 (Direct Cost: ¥1,300,000)
Fiscal Year 2001: ¥2,300,000 (Direct Cost: ¥2,300,000)
KeywordsServo System / Vibration / Linear Motor / CNC Machine Tools / Vibration Control / Guide / Ball Screw Drive / 油圧ブレーキ / 非線形制御
Research Abstract

High speed feed drives are being introduced to machining centers for aiming high speed and high productive machining. High lead ballscrew drives are generally used in practical applications, as they are cost-effective and robust to disturbances such as cutting forces. However, ballscrew drives suffer from vibration due to low damping of ball or roller guideways which are commonly used in high speed feed drives. This study deals with a dual actuation drive, which has sub actuators in the drive table as well as conventional ballscrew drive mechanism. Actual Actuators used in our study are a linear motor and a friction control guide (an intelligent guide) . Following facts are obtained by simulations and experiments.
(1) Direct velocity feedback to the table actuator (active damper) and to motor (conventional velocity feedback) can't control vibration poles independently. On the contrary, relative velocity feedback of motor and table can control vibration pole independently.
(2) Velocity feedback to the table actuator can control zero positions from motion control view.
(3) Damping ratio of 2 mass vibration system is decided by inertia ratio and velocity feedback gain. Relative velocity feedback to dual actuators provides high damping in wide range of inertia ratio.
(4) As relative velocity feedback to the table actuator doesn' t increase guide force, the power of main motion motor can be lowered.
(5) If saturation of a sub actuator exists, nonlinear velocity feedback control may offer better damping performance to suppress vibration compared to linear feedback control. The conclusions (1)-(3) contribute to design performance of high seed and high precision feed drive and the conclusions (3)-(5) contribute to cost-effectiveness and compactness of the total system.

Report

(3 results)
  • 2002 Annual Research Report   Final Research Report Summary
  • 2001 Annual Research Report
  • Research Products

    (9 results)

All Other

All Publications (9 results)

  • [Publications] 松原 厚, 茨木 創一, 垣野 義昭, 遠藤 雅也, 梅本 雅資: "NC工作機械送り系の振動制御(第1報)-速度制御則の比較-"2001年度精密工学会秋季大会学術講演会講演論文集. 秋. 505 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 松原 厚, 茨木 創一, 垣野 義昭, 李康圭, 鈴木康彦: "NC工作機械送り系の輪郭運動精度向上を目指したサーボパラメータチューニング"2002年度精密工学会秋季大会学術講演会講演論文集. 秋. 62 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 松原 厚, 茨木 創一, 垣野 義昭, 遠藤 雅也, 梅本 雅資: "デュアルアクチュエーションによるNC工作機械送り系の振動制御(第1報) -相対速度フィードバックによる2慣性系の減衰制御-"精密工学会誌. 69・3. 422-426 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Atsushi MATSUBARA, Soichi IBARAKI, Yoshiaki KAKINO, Masaya ENDO, and Masashi UMEMOTO: "Vibration Control of NC Machine Tools (1st Report) -Comparison of Velocity Feedback Laws-"Proc. of the annual meeting of the Japan Society for Precision Engineering. March. 505 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Atsushi MATSUBARA, Soichi IBARAKI, Yoshiaki KAKINO, Kankyu Lee, Yasuhiko SUZUKI: "A study on the tuning of CNC parameters to improve contour precision for NC Machine Tools"Proc. of the annual meeting of the Japan Society for Precision Engineering. Autumn. 62 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Atsushi MATSUBARA, Soichi IBARAKI, Yoshiaki KAKINO, Masaya ENDO, and Masashi UMEMOTO: "Vibration Control of Feed Drive in NC Machine Tools by Dual Actuation (1st Report)- Damping Control of 2 Mass System by Relative Velocity Feedback-"Journal of the Japan Society for Precision Engineering. 69/3. 422-426 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 松原 厚, 茨木 創一, 垣野 義昭, 遠藤 雅也, 梅本 雅資: "デュアルアクチュエーションによるNC工作機械送り系の振動制御(第1報) -相対速度フィードバックによる2慣性系の減衰制御-"精密工学会誌. 69・3. 422-426 (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] 松原 厚, 茨木 創一, 垣野 義昭, 李康圭, 鈴木康彦: "NC工作機械送り系の輪郭運動精度向上を目指したサーボパラメータチューニング"2002年度精密工学会秋季大会学術講演会講演論文集. 秋. 62 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 松原 厚, 茨木 創一, 垣野 義昭, 遠藤 雅也, 梅本 雅資: "NC工作機械送り系の振動制御(第1報) -速度制御則の比較-"2001年度精密工学会秋季大会学術講演会講演論文集. 505 (2001)

    • Related Report
      2001 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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