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Development of a Manufacturing Execution Prototype for Agile Manufacturing

Research Project

Project/Area Number 13650122
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionHiroshima University

Principal Investigator

OBA Uminori  Graduate School of Engineering, Professor, 大学院・工学研究科, 教授 (10081267)

Co-Investigator(Kenkyū-buntansha) EGUCHI Toru  Graduate School of Engineering, Research Associate, 大学院・工学研究科, 助手 (80253566)
HASHIMOTO Masafumi  Graduate School of Engineering, Associate Professor, 大学院・工学研究科, 助教授 (10145815)
Project Period (FY) 2001 – 2002
Project Status Completed (Fiscal Year 2002)
Budget Amount *help
¥3,600,000 (Direct Cost: ¥3,600,000)
Fiscal Year 2002: ¥1,300,000 (Direct Cost: ¥1,300,000)
Fiscal Year 2001: ¥2,300,000 (Direct Cost: ¥2,300,000)
KeywordsAgile Manufacturing / Evaluation System / Real-time Scheduling / Neural Network / Autonomous Distributed Manufacturing System / Automated Guided Vehicle / Autonomous Mobile Robot / ニュートラルネットワーク
Research Abstract

(1) A manufacturing execution prototype has been developed study the system configuration, management strategies and so on for the agile manufacturing system which has the ability to quickly adapt to unpredictable changes. It consists of a manufacturing process system and a transportation system.
(2) A high performance real-time scheduling method was proposed in order that each machine autonomously makes the decision about the job to be processed on it. A three-layered neural network is used for the decision-making based on the information about the status of shop-floor collected through the local area network.
(3) A transportation management system has been developed so that multiple AGVs efficiently perform the transportation requests continually arising in the manufacturing system. The proposed system makes the AGVs possible to select the optimal routing without colliding with each other and to autonomously cope with disruptions such as the failure of the AGV and any obstacles being on their way.
(4) A prototype of the manufacturing execution system has been proposed by integrating the hardware and the software of the manufacturing process system and the transportation system developed in this study. The utilization of this system was shown to evaluate the performance of the agile manufacturing systems.

Report

(3 results)
  • 2002 Annual Research Report   Final Research Report Summary
  • 2001 Annual Research Report
  • Research Products

    (52 results)

All Other

All Publications (52 results)

  • [Publications] 江口 透: "階層型ニューラルネットワークを用いた動的ジョブショップスケジューリング(第1報,納期遅れコスト最小化のための二段階学習法)"日本機械学会論文集C編. Vol.68,No.672. 2494-2501 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 江口 透: "階層型ニューラルネットワークを用いた動的ジョブショップスケジューリング(第2報,相互情報量に基づく入力情報の評価と不要な情報の削除)"日本機械学会論文集C編. Vol.68,No.673. 2817-2824 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toru Eguchi: "A Time Window Based Hybrid Routing Strategy for a Multiple AGV System"Proceedings of The Fourth IFAC Symposium on Intelligent Autonomous Vehicles. 145-150 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toru Eguchi: "DYNAMIC JOB SHOP SCHEDULING USING A NEURAL NETWORK : Multi-stage Training and Selection of Input Information"INITIATIVES OF PRECISION ENGINEERING AT THE BEGINNING OF A MILLENNIUM, Edited by Ichiro Inasaki, Kluwer Academic Publishers. 862-866 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toru Eguchi: "An Effective Heuristic Rule for Dynamic Job Shop Scheduling with Alternative Machines"Proceedings of The 35^<th> CIRP International Seminar on Manufacturing Systems. 225-231 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toru Eguchi: "Dynamic Job Shop Scheduling Using a Neural Network : Two-stage Training and Information Theoretic Analysis"Proceedings of the 2002 Japan-USA Symposium on Flexible Automation. Vol.II. 959-966 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 江口 透: "複数AGVのハイブリッド型運行管理システム"日本機械学会2001年度年次大会講演論文集. Vol.III. 343-345 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 江口 透: "階層型ニューラルネットワークを用いた動的ジョブショップスケジューリング-ロバストスケジューリングのための二段階学習法-"スケジューリング・シンポジウム2001講演論文集. 89-94 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 寺尾 崇: "タイムウインドウに基づく複数AGVのハイブリッド型経路探索法"第10回計測自動制御学会中国支部学術講演会論文集. 42-43 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 豊岡 理: "リアルタイムスケジューリングにおける代替機械選択ルールの提案"第10回計測自動制御学会中国支部学術講演会論文集. 326-327 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 寺尾 崇: "動的ジョブショップ環境における複数AGVのハイブリッド型経路探索法"中国四国支部第40期総会・講演会講演会論文集. No.025-1. 471-472 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 江口透: "リアルタイム負荷平準化のための機械選択法の検討"日本機械学会生産システム部門講演会2002講演論文集. 23-24 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 豊岡 理: "大規模ジョブショップの納期遅れコスト最小化スケジューリング"中国四国支部第40期総会・講演会講演会論文集. No.025-1. 473-474 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 下田冬樹: "階層型ニューラルネットワークによる二目的ジョブショップスケジューリング"中国四国支部第40期総会・講演会講演会論文集. No.025-1. 477-478 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 江口 透: "階層型ニューラルネットワークを用いた動的ジョブショップスケジューリング-二段階学習による二目的スケジューリング-"2002年度精密工学会春季大会講演論文集. 50 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 豊田 聡: "タイムウインドウに基づく複数AGVの衝突回避走行実験"2002年度精密工学会徳島地方講演会講演論文集. 23-24 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 下田冬樹: "ニューラルネットワークを用いた納期遅れコストと段取り時間の二目的スケジューリング"2002年度精密工学会徳島地方講演会講演論文集. 19-20 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 豊田 聡: "タイムウインドウに基づく複数AGVの運行管理実験"第11回計測自動制御学会中国支部学術講演会論文集. 156-157 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 橋本雅文: "分散型情報統合に基づくモジュール型移動ロボットの3次元デッドレコニング"第11回計測自動制御学会中国支部学術講演会論文集. 106-107 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 豊田 聡: "自律分散型生産システムにおける複数AGVの運行管理実験モデル"2003年度精密工学会春季大会学術講演会講演論文集. (CD-ROM). (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toru Eguchi, Fuminori Oba and Satoru Tyooka: "Dynamic Job Shop Scheduling Using a Neural Network (1^<st> Report, A Two-Stage Training Method to Minimize Tardiness Cost)"JSME Journal Series C. Vol.68, No672. 2494-2501 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toru Eguchi, Fuminori Oba and Satoru Toyooka: "Dynamic Job Shop Scheduling Using a Neural Network (2^<nd> Report, The Evaluation and Pruning of Input Information Based on Mutual Information)"JSME Journal Series C. Vol.68, No673. 2817-2824 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toru EGUCHI, Fuminori OBA and Takashi TERAO: "A Time Window Based Hybrid Routing Strategy for a Multiple AGV System"Proceeding of The Fourth IFAC Symposium on Intelligent Autonomous Vehicles. 145-150 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Tour Eguchi, Fuminori Oba and Satoru Toyooka: "DYNAMIC JOB SHOP SCHEDULING USING A NEURAL NETWORK: Multi-stage Training and Selection of Input Information"INITIATIVES OF PROCISION ENGINEERING AT THE BEGINNING OF A MILLENNIUM, Edited by Ichiro Inasaki, Kluwer Academic Publishers. 862-866 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toru Eguchi, Fuminori Oba, Satoru Toyooka and Yasuhiro Sato: "An Effective Heuristic Rule for Dynamic Job Shop Scheduling with Alternative Machines"Proceedings of The 35^<th> CIRP International Seminar on Manufacturing Systems. 225-231 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toru Eguchi, Fuminori Oba and Satoru Toyooka: "Dynamic Job Shop Scheduling Using A Neural Network : Two-stage Training and Information Theoretic Analysis"Proceedings of the 2002 Japan-USA Symposium on Flexible Automation. II. 959-966 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toru Eguchi, Fuminori Oba and Takashi Terao: "A Hybrid Type Transport Management System for Multiple AGVs"Proceeding the 2001 Annual Conference of The Japan Society of Mechanical Engineers. III. 343-345 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toru Eguchi, Fuminori Oba and Satoru Toyooka: "Dynamic Job Shop Scheduling Using a Neural Network-A Two-Stage Training Method for Robust Scheduling"Proceeding of the 2001 Scheduling Symposium. 89-94 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Takashi Terao, Toru Eguchi and Fuminori Oba: "A Hybrid Type Routing Method Based on Time Window for Multiple AGVs"Proceeding of the 10^<th> Conference of Chugoku Branch of the Society of Instrument and Control Engineers. 42-43 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Satoru Toyooka , Toru Eguchi and Fuminori Oba: "Proposal of a Rule for Alternative Machine Selection in Real-time scheduling"Proceeding of the 10^<th> Conference of Chugoku Branch of the Society of Instrument and Control Engineers. 326-327 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Takashi Terao, Toru Eguchi and Fuminori Oba: "A Hybrid Type Routing Method for Multiple AGVs in a Dynamic Job Shop Environment"Proceeding of the 40^<th> General Meeting and Conference of Chugoku-Shikoku Branch of The Japan Society of Mechanical Engineers. No.025-1. 471-472 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toru Eguchi, Fuminori Oba and Satoru Toyooka: "Investigation of Alternative Machine Selection for Real-time Workload Balancing"Proceeding of the 2002 Conference of Manufacturing Systems Division of The Japan Society of Mechanical Engineers. 23-24 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Satoru Toyooka , Toru Eguchi and Fuminori Oba: "Scheduling for Minimizing Tardiness Cost in Large-Scale Job Shop"Proceeding of the 40^<th> General Meeting and Conference of Chugoku-Shikoku Branch of The Japan Society of Mechanical Engineers. No.025-1. 473-474 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Fuyuki Shimoda , Toru Eguchi and Fuminori Oba: "Si-criteria Job Shop Scheduling Using a Neural Network"Proceeding of the 40th General Meeting and Conference of Chugoku-Shikoku Branch of The Japan Society of Mechanical Engineers. No.025-1. 477-478 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Toru Eguchi, Fuminori Oba and Satoru Toyooka: "Dynamic Job Shop Scheduling Using a Neural Network - Bi-criteria Scheduling with a Two-Stage Training"Proceedings of the 2002 Spring Season Conference of The Japan Society for Precision Engineering. 50 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Satoru Toyoda, Toru Eguchi and Fuminori Oba: "An Experiment of Collision Avoidance of Multiple AGVs Based on Time Window"Proceedings of the 2002 Conference of The Japan Society for Precision Engineering in Tokushima. 23-24 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Fuyuki Shimoda, Toru Eguchi and Fuminori Oba: "Bi-criteria Scheduling for Tardiness Coat and Setup Time Using a Neural Network"Proceeding of the 2002 Conference of The Japan Society for Precision Engineering in Tokushima. 19-20 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Satoru Toyoda, Toru Eguchi and Fuminori Oba: "An Experiment of Transport Management for Multiple AGVs Based on Time Window"Proceeding of the 11^<th> Conference of Chugoku Branch of the Society of Instrument and Control Engineers. 156-157 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Masafumi Hashimoto, Yuichi Ishida, Masato Fujita and Fuminori Oba: "Three Dimensional Dead Reckoning for Modular Vehicle Based on the Integration of Distributed Information"Proceeding of the 11^<th> Conference of Chugoku Branch of the Society of Instrument and Control Engineers. 106-107 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] Satoru Toyoda, Toru Eguchi and Fuminori Oba: "An Experimental Model of Transport Management for Multiple AGVs in an Autonomous Distributed Manufacturing System"Proceedings of the 2003 Spring Season Conference of The Japan Society for Precision Engineering. CD-ROM. (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 江口 透: "階層型ニューラルネットワークを用いた動的ジョブショップスケジューリング(第1報.納期遅れコスト最小化のための二段階学習法)"日本機械学会論文集C編. VOL68,No672. 2494-2501 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 江口 透: "階層型ニューラルネットワークを用いた動的ジョブショップスケジューリング(第1報.納期遅れコスト最小化のための二段階学習法)"日本機械学会論文集C編. VOL68,No673. 2817-2824 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] T.Eguchi: "An Effective Heuristic Rule for Dynamic Job Shop Scheduling with Alternative a Machines"Proceedings of The 35^<th> CIRP International Seminar on Manufacturing Systems. 225-231 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] T.Eguchi: "Dynamic Job Shop Scheduling Using a Neural Network : Two-stage Training and Information Theoretic Analysis"Proceedings of the 2002 Japan-USA Symposium on Flexible Automation. Vol.II. 959-966 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 豊田 聡: "タイムウインドウに基づく複数AGVの運行管理実験"第11回計測自動制御学会中国支部学術講演会論文集. 156-157 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 豊田 聡: "自律分散型生産システムにおける複数AGVの運行管理実験モデル"2003年度精密工学会春季大会学術講演会講演論文集. (CD-ROM). (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] Toru Eguchi: "A Time Window Based Hybrid Routing Strategy for a Multiple AGV System"Preprints of The Fourth IFAC Symposium on Intelligent Autonomous Vehicles. 145-150 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] Toru Eguchi: "DYNAMIC JOB SHOP SCHEDULING USING A NEURAL NETWORK : Multi-stage Training and Selection of Input Information"INITIATIVES OF PRECISION ENGINEERING AT THE BEGINNING OF A MILLENNIUM. 862-866 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 江口 透: "複数AGVのハイブリッド型運行管理システム"日本機械学会2001年度年次大会講演論文集. Vol.III. 343-345 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 寺尾 崇: "タイムウインドウに基づく複数AGVのハイブリッド型経路探索法"第10開計測自動制御学会中国支部学術講演会論文集. 42-43 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 江口 透: "階層型ニューラルネットワークを用いた動的ジョブショップスケジューリング-ロバストスケジューリングのための二段階学習法-"スケジューリング・シンポジウム2001講演論文集. 89-94 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 豊岡 理: "大規模ジョブショップの納期遅れコスト最小化スケジューリング"中国四国支部第40期総会・講演会講演会論文集. No.025-1. 473-474 (2001)

    • Related Report
      2001 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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