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Development of a software for predicting injection flow of liquid crystal for the purpose of reducing the cost of liquid crystal display

Research Project

Project/Area Number 13650200
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Fluid engineering
Research InstitutionKochi University of Technology

Principal Investigator

CHONO Shigeomi  Kochi University of Technology, Department of Mechanical Engineering, Professor, 工学部, 教授 (20155328)

Co-Investigator(Kenkyū-buntansha) TSUJI Tomohiro  Kochi University of Technology, Department of Mechanical Engineering, Associate Professor, 工学部, 助教授 (60309721)
Project Period (FY) 2001 – 2002
Project Status Completed (Fiscal Year 2002)
Budget Amount *help
¥3,600,000 (Direct Cost: ¥3,600,000)
Fiscal Year 2002: ¥2,000,000 (Direct Cost: ¥2,000,000)
Fiscal Year 2001: ¥1,600,000 (Direct Cost: ¥1,600,000)
KeywordsLiquid Crystal / Liquid Crystal Display / Injection of Liquid Crystal / Fluid Mechanics / Hele-Shaw Flow / Numerical Analysis / Development of a Software / 液体工学
Research Abstract

Injection process is one of the most important processes for manufacturing liquid crystal displays (LCD). The purpose of this research project is to develop a widely used software which can predict numerically the injection process. Such the software makes possible to reduce greatly the injection time for LCD with arbitrary size and shape, leading to high productivity and to a decrease in cost.
The Leslie-Ericksen equation was selected as a constitutive equation for liquid crystalline flow, and the Hele-Shaw approximation was made for both the equation of motion and the constitutive equation. Finite difference method was employed to discretize the governing differential equations. In this study, we have taken into account the effects of surface tension of liquid crystals and variation in cell gap during injection process. Concerning the surface tension, it was assumed that the shape of a meniscus was uniform throughout the free surface and that a contact angle was so small that we could put it to be zero. As a result, it is concluded that the effect of the surface tension can be expressed as an additional pressure difference Δ p=2γ/h (γ : surface tension, h : cell gap), which is the driving force of the injection process. Concerning the variation in cell gap, we computed the local cell gap at every time step by using both the pressure distribution in the cell and the elasticity of spacers with resort to the Hertz formula in the field of mechanics of materials.
In parallel with developing the software, we made an experiment for injection process. Using a liquid crystal cell with 75mm×100mm×4.5μm in size, we took photographs of the positions of a free face at every moment during the injection process. The agreement of the experimental data with the computational results obtained with using the software developed was satisfactory.

Report

(3 results)
  • 2002 Annual Research Report   Final Research Report Summary
  • 2001 Annual Research Report
  • Research Products

    (19 results)

All Other

All Publications (19 results)

  • [Publications] 辻知宏, 蝶野成臣: "高分子液晶の二次元流れの数値シミュレーション"成形加工. 13. 634-639 (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] T.Tsuji, S.Chono, A.D.Rey: "Effect of shear flow on three dimensional nematic defect structures"CD-ROM of 3rd Pacific Rim Conference on Rheology. (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] A.Terada, T.Tsuji, S.Chono: "Numerical simulation of smectic C liquid crystalline flow between parallel plates"Proc.19th Inter.Liquid Crystal Conf., Edinburgh. (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 辻知宏, 蝶野成臣: "せん断流が等方-ネマテイック相転移に及ぼす影響"日本機械学会論文集(B編). 68. 3012-3017 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] 辻知宏, 蝶野成臣: "液晶注入プロセスの数値シミュレーション(第1報,基本モデリングと解析)"日本機械学会論文集(B編). 68. 3259-3265 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] T. Tsuji and S. Chono: "Numerical simulation of two-dimensional flows of polymeric liquid crystals"Journal of the Japan Society of Polymer Processing. 13. 634-639 (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] T. Tsuji, S. Chono and A. D. Rey: "Effect of shear flow on three dimensional nematic defect structures"CD-ROM of 3rd Pacific Rim Conference on Rheology. (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] A. Terada, T. Tsuji and S. Chono: "Defect structure and effect of flow in nematic liquid crystals"Numerical simulation of smectic C liquid crystalline flow between parallel plates. (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] T. Tsuji and S. Chono: "Effect of shear flow on isotropic-nematic phase transition"Transactions of the Japan Society of Mechanical Engineers (B). 68. 3012-3017 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] T. Tsuji and S. Chono: "Numerical simulation of filling process of a liquid crystal into liquid crystal cells (1st report, Basic modeling and analysis)"Transactions of the Japan Society of Mechanical Engineers (B). 68. 3259-3265 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2002 Final Research Report Summary
  • [Publications] A.Terada, T.Tsuji, S.Chono: "Numerical simulation of smectic C liquid crystalline flow between parallel plates"Proc. 19th Inter. Liquid Crystal Conf., Edinburgh. (CD-ROM). (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 辻知宏, 蝶野成臣: "せん断流が等方-ネマティック相転移に及ぼす影響"日本機械学会論文集(B編). 68. 3012-3017 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 辻知宏, 蝶野成臣: "液晶注入プロセスの数値シミュレーション(第1報,基本モデリングと解析)"日本機械学会論文集(B編). 68. 3259-3265 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 寺田敦史, 辻知宏, 蝶野成臣: "ネマティック液晶の同心回転円板間流れの数値シミュレーション"日本機械学会論文集(B編). 69(掲載決定). (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] 辻知宏, 蝶野成臣: "高分子液晶の二次元流れの数値シミュレーション"成形加工. 13・9. 634-639 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] T.Tsuji, S.Chono, A.D.Rey: "Effect of shear flow on three dimensional nematic defect structures"CD-ROM of 3rd Pacific Rim Conference on Rheology. (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 寺田敦史, 辻知宏, 蝶野成臣: "スメクティックC液晶の平行平板間流れの数値シミュレーション"日本液晶学会討論会講演予稿集. 31-32 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 辻知宏, 蝶野成臣: "せん断流中におけるネマティック液晶相転移の三次元シミュレーション"日本機械学会流体工学部門講演会. (CD-ROM). (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 小笠原光一, 辻知宏, 蝶野成臣: "ネマティック液晶における磁場による流動の誘起(ツイスト角の影響)"日本機械学会流体工学部門講演会. (CD-ROM). (2001)

    • Related Report
      2001 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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