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Study on the unidirectional force sensitive beam structure with the overload protection mechanism

Research Project

Project/Area Number 13650268
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Intelligent mechanics/Mechanical systems
Research InstitutionTohoku University

Principal Investigator

ABE Koyu  Tohoku University, Graduate School of engineering, Technical Officer, 大学院・工学研究科, 教務職員 (80261600)

Co-Investigator(Kenkyū-buntansha) TSUMAKI Yuichi  Hirosaki University, Faculty of Science and Technology, Associate Professor, 理工学部, 助教授 (50270814)
KONNNO Atsushi  Tohoku University, Graduate School of Engineering, Associate Professor, 大学院・工学研究科, 助教授 (90250688)
UCHIYAMA Masaru  Tohoku University, Graduate School of Engineering, Professor, 大学院・工学研究科, 教授 (30125504)
SATO Daisuke  Tohoku University, Graduate School of Engineering, Research Associate, 大学院・工学研究科, 助手 (40344692)
KHALID Munawar  東北大学, 大学院・工学研究科, 助手 (50333852)
Project Period (FY) 2001 – 2003
Project Status Completed (Fiscal Year 2003)
Budget Amount *help
¥3,500,000 (Direct Cost: ¥3,500,000)
Fiscal Year 2003: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 2002: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 2001: ¥2,100,000 (Direct Cost: ¥2,100,000)
KeywordsForce / Torque Sensor / Parallel Beam / Stress Concentration / Flexure Hinge / Mechatronics / H-slit Beam / FEA / Directional Deflection / センサ用はり / H溝付きはり / FEM / H型溝付きはり / 力覚覚センサ / ひずみ / 指向性
Research Abstract

A variety of force/torque sensors are used in the engineering application fields. Most of the force/torque sensors are designed to be sensitive for a weak signal, and thus, they unexpectedly lose the stiffness. Such flexible sensors tend to sense the coupled forces, and it is generally difficult to decouple them. Furthermore, the flexible sensors cause the positioning error.
The objective of this study is to design and develop a unidirectional force sensitive beam structure to overcome the problems described above. In the design process, the characteristics of the H-slit and parallel beam structure was analyzed by FEA (Finite Element Analysis) and experiments. The results of this research are summarized as follows.
1.From the results of experiments and FEA for the H-slit beam and parallel beam, we found that the H-slit beam was more rigid than the parallel beam if they had same sensitivity. This result indicates that the H-slit beam is an appropriate shape for the unidirectional force sensor, since it can be sensitive and stiff.
2.The H-slit beam structure can be modeled by a 4-bars closed-link structure. Therefore, the structure itself can be a mechanical stopper for the overloads. The applied force decreases the width of the slit of the beam, and when the width of the slit becomes zero, the beam does not deform anymore.
3.The Optimal parameter and dimensions of the H-slit beam are investigated in order to avoid the stress concentration. As a result of this study, it is found that a parabola shaped notches (minor and major axis ratio is 1:10) exhibits a relatively, adequate stress distribution.
4.The H-slit force sensor is applied to the ZMP sensor for a humanoid robot. The developed ZMP sensor has 6 sensing points equipped with 12 H-slits. The sensor is attached at the sole of a humanoid robot and used for the control of the robot.

Report

(4 results)
  • 2003 Annual Research Report   Final Research Report Summary
  • 2002 Annual Research Report
  • 2001 Annual Research Report

Research Products

(31 results)

All Other

All Publications (31 results)

  • [Publications] 阿部幸勇, 谷田悠介, 内山勝: "指向性を持つ弾性はりの構造解析"日本機会学会ロボティクス・メカトロニクス講演会'04. (発表予定(6月)). (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Koyu ABE, Yusuke TANIDA, Atsushi KONNO, Masaru UCHIYAMA: "FEM Analysis of a Directional Deflection Sensor Beam Structure for Small Force/Torque Measurement"International Conference on Precision Engineering 2003/04(ICoPE 2003/04,Singapore). 628-634 (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 阿部幸勇: "指向性のある弾性変形はりの特徴と応用"平成15年度高エネルギー加速器研究機構技術研究会予稿集. 3-013 (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 谷田悠介, 阿部幸勇, 近野敦, 内山勝: "力覚センサ用H溝型はりのモデル化と解析"計測自動制御学会東北支部第213回合同研究会. 213-2 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Koyu ABE, Yusuke TANIDA, Atsushi KONNO, Masaru UCHIYAMA: "A Directional Deflection Sensor Beam for Very Small Force/Torque Measurement"IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS2003,Las-Vegas). 1056-1061 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 谷田悠介, 阿部幸勇, 近野敦, 内山勝: "H型溝付きはりを用いた足底力センサの開発および性能評価"日本ロボット学会第21回学術講演会講演論文集. 3D1a (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 阿部幸勇, 谷田悠介, 内山勝: "指向性を持った力覚センサ用はり形状のFEMによる解析"日本機会学会ロボティクス・メカトロニクス講演会'03. 1A13 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 阿部幸勇, 佐藤大祐, 近野敦, 内山勝: "指向性を持った力覚センサ用はりの研究"第45回自動制御連合講演会講演論文集. 9-10 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 谷田悠介, 阿部幸勇, 近野敦, 内山勝: "H型溝付はりを用いた足底センサの設計"第45回自動制御連合講演会講演論文集. 113-114 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 阿部幸勇: "指向性を持った力測定用はりの研究"平成13年度核融合技術研究所技術研究会発表論文集(NIFS-MEMO). Series-36. 179-182 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Koyu ABE, Yusuke TANIDA, Masaru UCHIYAMA: "A Structural analysis of a Directional Deflection Elastic Beam"Proceedings of the 2004 JSME Conference on Robotics and Mechatronics (in Japanese). (to be presented). (2004)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Koyu ABE, Yusuke TNIDA, Atsushi KONNO, Masaru UCHIYAMA: "FEM Analysis of a directional Deflection Sensor Beam Structure for Small Force/Torque Measurement"International Conference on Precision Engineering 2003/04 (ICoPE 2003-04/Singapore). 628-634 (2004)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Koyu ABE: "The Feature Point and Application on Directional Deflection Sensor Beam Structures"Proceedings of 2003 Technical Meeting in KEK (High Energy Accelerator Research Organization) (in Japanese). 3-013. (2004)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Yusuke TANIDA, Koyu ABE, Atsushi KONNO, Masaru UCHIYAMA: "Modeling and Analysis of the H-slit Type Beam for Force Sensors"Proceedings of the 213th Conference of the Tohoku Section of the Society of Instrument and control Engineers (in Japanese). 213-2. (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Koyu ABE, Yusuke TANIDA, Atsushi KONNO, Masaru UCHIYAMA: "A Directional Deflection Sensor Beam for Very Small Force/Torque Measurement"IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS2003/Las-Vegas). 1056-1061 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Yusuke TNIDA, Koyu ABE, Atsushi KONNO, Masaru UCHIYAMA: "Design of a Sole Fore Sensor Using an H-slit Beam"Proceedings of the 21-th Annual Conference of the Robotics Society of Japan (in Japanese). 3D1a. (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Koyu ABE, Yusuke TANIDA, Masaru UCHIYAMA: "FEM Analysis of a Directional Deflection Beam Structure for Force/Torque Sensors"Proceedings of the 2003 JSME Conference on robotics and Mechatronics. 1A13FB8. (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Koyu ABE, Yusuke TANIDA, Atsushi KONNO, Masaru UCHIYAMA: "A Study of a Directional Deflection Beam for Force/Torque Sensors"Proceedings of the 45th Annual Conference of the Society of Instrument and Control Engineers (in Japanese). 9-10 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Yusuke TANIDA, Koyu ABE, Atsushi KONNO, Masaru UCHIYAMA: "Design of a Soul Force Sensor Using an H-slit Beam"Proceedings of the 45th Annual Conference of the Society of Instrument and Control Engineers (in Japanese). 113-114 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Koyu ABE: "A Study of a Directional Deflection Beam for Force Measurement"National Institute for Fusion Science Research Report (NIFS-MEMO-Series36) (in Japanese). 179-182 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Koyu Abe, Yusuke Tanida, Atsushi Konno, Masaru Uchiyama: "FEM Analysis of a Directional Deflection Sensor Beam Structure for Small Force/Torque Measurement"International Conference on Precision Engineering 2003/04. (To be published). (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 阿部幸勇: "指向性のある弾性変形はりの応用と課題"平成15年度高エネルギー加速器研究機構技術研究会予稿集. 3-013. (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 谷田悠介, 阿部幸勇, 近野敦, 内山勝: "力覚センサ用H溝型はりのモデル化と解析"計測自動制御学会東北支部第213回合同研究会. 資料番号213-2. (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Koyu Abe, Yusuke Tanida, Atsushi Konno, Masaru Uchiyama: "A Directional Deflection Sensor Beam for Very Small Force/Torque Measurement"IEEE/RSJ International Conference on Intelligent Robots and Systems(IROS 2003). 1056-1061 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 谷田悠介, 阿部幸勇, 近野敦, 内山勝: "H型溝付きはりを用いた足底力センサの開発および性能評価"日本ロボット学会第21回学術講演会講演論文集. 3D1a. (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 阿部幸勇, 谷田悠介, 内山勝: "指向性を持った力覚センサ用はり形状のFEMによる解析"日本機会学会ロボティクス・メカトロニクス講演会'03講演論文集. 1A13FB8. (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 阿部幸勇, 佐藤大祐, 近野敦, 内山勝: "指向性を持った力覚センサ用はりの研究"第45回自動制御連合講演会論文集. 1A1-A4. 9-10 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 谷田悠介, 阿部幸勇, 近野敦, 内山勝: "H型溝付はりを用いた足底力センサの設計"第45回自動制御連合講演会論文集. 1P1-A4. 113-114 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 阿部幸勇, 谷田悠介, 内山勝: "指向性のある力覚センサ用はり形状のFEMによる解析"ロボティクス・メカトロニクス講演会2003. (発表予定). (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] 阿部 幸勇: "エポキシ系樹脂を用いた高精度ボールジョイントの試作"精密工学会東北支部学術講演会(2001/八戸). 7-8 (2001)

    • Related Report
      2001 Annual Research Report
  • [Publications] 阿部 幸勇: "指向性を持った力覚センサ用はりの研究"文部省核融合研究所技術研究会報告集(2002/土岐市). (2002)

    • Related Report
      2001 Annual Research Report

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Published: 2001-03-31   Modified: 2016-04-21  

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