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Development of an international production and distribution simulator under global production environments

Research Project

Project/Area Number 13680530
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field 社会システム工学
Research InstitutionTokyo University of Science

Principal Investigator

HIRAKAWA Yasuhiro  HIRAKAWA,Yasuhiro, 理工学部, 教授 (40120208)

Co-Investigator(Kenkyū-buntansha) ISHIGAKI Aya  ISHIGAKI,Aya, 理工学部, 助手 (50328564)
Project Period (FY) 2001 – 2003
Project Status Completed (Fiscal Year 2003)
Budget Amount *help
¥2,700,000 (Direct Cost: ¥2,700,000)
Fiscal Year 2003: ¥500,000 (Direct Cost: ¥500,000)
Fiscal Year 2002: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 2001: ¥1,200,000 (Direct Cost: ¥1,200,000)
Keywordsflow control / SCM / kanban loop / multiple kanban loops / quasi Monte Carlo method / nested kanban loops / ハイブリッド生産方式 / かんばん方式 / 見込生産リスク / 見込生産 / 受注生産 / 経済ロットサイズ / 多段階物流システム / ダイナミックかんばん方式 / 生産スケジューリング / 時間バッファー
Research Abstract

Recently, the concept of supply chain management(SCM)has attracted attention for achieving smooth material flows throughout integrated systems of suppliers, manufacturers and venders.The objective of this study was to develop an integrated flow control method by combining two ideas, the hybrid production and the multiple kanban-loops.This would develop the, international production and distribution simulator in global production environments.The hybrid production method is developed to take flexible response to dynamic demands, by linking two production methods, make-to-order and make-to-stock.Ever since the importance of just-in-time(JIT)was recognized in early 1980's, many studies of flow control focused on the improvements of the kanban method.However, these studies were not freed from the framework of the conventional JIT system.What kinds of loops make optimal flows in integrated systems?This question expanded our idea wide from the conventional one.That is, all of the kanban loops from all of the downstream stages to all of the upstream stages has been examined.
This derived the nested kanban loop structure.We also investigated and classified the flow control methods in various manufacturing firms.We developed the quasi Monte-Carlo simulation method.This makes high speed and high precision simulation analysis of large-scale integrated production systems possible.As the above results, it became possible to develop the international production and distribution simulator in global production environments.

Report

(4 results)
  • 2003 Annual Research Report   Final Research Report Summary
  • 2002 Annual Research Report
  • 2001 Annual Research Report
  • Research Products

    (16 results)

All Other

All Publications (16 results)

  • [Publications] Hirakawa, Y., Ishigaki, A.: "Job-Shop scheduling by Random Optimization in Active Schedules"Proceedings of the 16th International Conference on Production Research. (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Ishigaki, A., Hirakawa, Y.: "Modified Simulated Annealing for solving Combinatorial Optimization Problems"Proceedings of the 16^<th> International Conference on Production Research. (2001)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Ishigaki, A., Hirakawa, Y., Hoshino K.: "Performance of Dynamic Kanban Control Systems with Stochastic Demands"Proceedings of the 7^<th> International Symposium on Logistics & the 2nd International Symposium on Operations Strategy. 585-590 (2002)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 石垣 綾, 平川保博: "見込リスクを考慮した多段階生産システムにおける需要適応型かんばん制御方式の設計"日本経営工学会誌. 54. 113-123 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Ishigaki, A., Inada, S., Hirakawa, Y.: "Performance of Multitasking Workers in KANBAN Control Production Processes"Proceedings of the 5^<th> in International Industrial Engineering Conference. (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Ishigaki, A., Hirakawa, Y., Hoshino K.: "A Quick Search Algorithm for Job-Shop Scheduling"Proceedings of the 5^<th> in International Industrial Engineering Conference. (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 平川保博: "変動に柔軟な生産システムの設計"システム制御情報学会誌「システム/制御/情報」. 48. 215-220 (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Hirakawa, Y., Ishigaki, A.: "Job-Shop scheduling by Random Optimization in Active Schedules"Proceedings of the 16th International Conference on Production Research. (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Ishigaki, A., Hirakawa, Y.: "Modified Simulated Annealing for solving Combinatorial Optimization Problems"Proceedings of the 16th International Conference on Production Research. (2001)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Ishigaki, A., Hirakawa, Y., Hoshino, K.: "Performance of Dynamic Kanban Control Systems with Stochastic Demands"Proceedings of the 7th International Symposium on Logistics & the 2nd International Symposium on Operations Strategy. 585-590 (2002)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Ishigaki, A., Hirakawa, Y.: "Design of an Adapuve Kanban Conuol Method for Multistage Production Systems with Market Demand under the Risk of Make-to-Stock"J. of Japan Industrial Management Association. Vol.54. 113-123 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Ishigaki, A.: "Performance of Multitasking Workers in KANBAN Control Production Processes"Proceedings of the 5th International Industrial Engineering Conference. (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Ishigaki, A., Hirakawa Y.: "A Quick Search Algorithm for Job-Shop Scheduling"Proceedings of the 5th International Industrial Engineering Conference. (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Hirakawa, Y.: "Design of Production Systems Flexible to Changes"Systems, Control and Information. Vol.48. 215-220 (2004)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 石垣 綾, 平川 保博: "見込リスクを考慮した多段階生産システムにおける需要適応型かんばん制御方式の設計"日本経営工学会論文誌. 54・2. 113-123 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Yasuhiro, Hirakawa: "Performance of Dynamic Kanban Control Systems with Stochastic Demands"Proc. Of the 7th Int. Symposium on Logistics & the 2^<nd> Int. Symposium on Operations Strategy. 585-590 (2002)

    • Related Report
      2002 Annual Research Report

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Published: 2001-04-01   Modified: 2016-04-21  

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