• Search Research Projects
  • Search Researchers
  • How to Use
  1. Back to previous page

Tribological approach to the analysis of near dry cutting mechanism

Research Project

Project/Area Number 14205027
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionKeio University

Principal Investigator

INASAKI Ichiro  Keio University, Faculty of Science & Technology, Professor, 理工学部, 教授 (30051650)

Co-Investigator(Kenkyū-buntansha) AOYAMA Tojiro  Keio University, Faculty of Science & Technology, Professor, 理工学部, 教授 (70129302)
WAKABAYASHI Toshiaki  Kagawa University, Faculty of Engineering, Professor, 工学部, 教授 (00294736)
SUDA Satoshi  Nippon Oil Corporation, Lubricant Research Labo., Product Manager, 潤滑油研究所, 主事
Project Period (FY) 2002 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥53,560,000 (Direct Cost: ¥41,200,000、Indirect Cost: ¥12,360,000)
Fiscal Year 2004: ¥5,850,000 (Direct Cost: ¥4,500,000、Indirect Cost: ¥1,350,000)
Fiscal Year 2003: ¥13,520,000 (Direct Cost: ¥10,400,000、Indirect Cost: ¥3,120,000)
Fiscal Year 2002: ¥34,190,000 (Direct Cost: ¥26,300,000、Indirect Cost: ¥7,890,000)
KeywordsCutting / Near dry machining / Cutting oil / Cutting tools / Tribology / Environmental friendly manufacturing / 切削機構解明 / MQL加工 / 雰囲気制御
Research Abstract

A special attention has been paid to the near-dry machining process from the view point of environmental protection. In the near-dry machining process, the very small amount of cutting oil is supplied to the cutting point with pressurized air flow. The purpose of this research is to analyze the tribological phenomenon at the cutting point under the near-dry machining processes. The research has been carried out for three years from 2002 to 2004. The results obtained through the research are summarized as follows.
1)Cutting tests in the high vacuum chamber and under the near-dry cutting condition :
In order to analyze the tribological phenomenon of near-dry cutting, a special type of cutting test system was designed and fabricated. The test system enables the cutting tests in high vacuum or selected gas. Using the developed cutting test system, the absorption of ester, oxygen and nitrogen on the pure metal surface was analyzed. The good cutting condition was obtained for the carbon steel … More due to the lubrication effects of the oxidation layer and absorption layer of ester. For the aluminum alloys, the supply of the nitrogen gas to the cutting point improves the machining performances.
2)The relation between the basic tribological properties and practical cutting process :
The polyester provides higher performance in lubrication comparing with the monoester. The influences of cutting oil on the machining performances coincides with the influences on the results of the wear test. The synthesis ester oil provides an excellent cutting performance at the very small amount of oil supply rate (less than 2-30ml/h).
3)Feature tasks :
The following points are suggested as feature tasks. (1)The detailed analysis of chemical reaction between the carrier gas and cutting oil. (2)The detailed analysis for the influences of synthesis ester oil structure on the cutting performances. (3)The investigation of the cutting performances using other than the synthesis ester oil. (4)Application of near-dry machining to difficult to machine materials. Less

Report

(4 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • 2002 Annual Research Report
  • Research Products

    (36 results)

All 2005 2004 2002 Other

All Journal Article (28 results) Publications (8 results)

  • [Journal Article] A Study on Tribology in Minimal Quantity Lubrication Cutting2005

    • Author(s)
      S.Min, I.Inasaki, S.Fujimura, T.Wada, S.Suda, T.Wakabayashi
    • Journal Title

      Annals of the CIRP 印刷中

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Mutifunctional Application of Synthetic Ester to Machine Tool Lubrication Based on MQL Machining Lubricants2005

    • Author(s)
      T.Wakabayashi, S.Suda, H.Yokota, I.Inasaki
    • Journal Title

      8^<th> CIRP International Workshop on Modeling of Machining Operations 印刷中

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] The Tribological Characteristics and Cutting Performance of Optimal Fluids for Near-Dry Machining2005

    • Author(s)
      S.Suda, H.Yokota, I.Inasaki, T.Wakabayashi
    • Journal Title

      8^<th> CIRP International Workshop on Modeling of Machining Operations 印刷中

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Investigation of Tribological Mechanism of Near Dry Machining2005

    • Author(s)
      S.Fujimura, I.Inasaki, T.Wakabayashi, S.Suda
    • Journal Title

      3^<rd> World Tribology Congress (ASME) 印刷中

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 環境対応型工作機械の油種統一に関する研究(第2報)2005

    • Author(s)
      有泉宏紀, 村山圭佑, 稲崎一郎, 須田聡, 杉本太, 若林利明
    • Journal Title

      2005年度精密工学会春季大会講演論文集

      Pages: 745-746

    • NAID

      130004657609

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] アルミ材料のセミドライ高速深穴加工2005

    • Author(s)
      星知孝, 青山藤詞郎, 高田亨, 大野隆史
    • Journal Title

      2005年度精密工学会春季大会講演論文集

      Pages: 649-650

    • NAID

      130004657556

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A Study on Tribology in Minimal Quantity Lubrication Cutting2005

    • Author(s)
      S.Min, I.Inasaki, S.Fujimura, T.Wada, S.Suda, T.Wakabayashi
    • Journal Title

      Annals of the CIRP (accepted)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Multifunctional Application of Synthetic Ester to Machine Tool Lubrication Based on MQL Machining Lubricants2005

    • Author(s)
      T.Wakabayashi, S.Suda H.Yokota, I.Inasaki
    • Journal Title

      8^<th> CIRP International Workshop on Modeling of Machining Operations (accepted)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] The Tribological Characteristics and Cutting Performance of Optimal Fluids for Near-Dry Machining2005

    • Author(s)
      S.Suda, H.Yokota, I.Inasaki, T.Wakabayashi
    • Journal Title

      8^<th> CIRP International Workshop on Modeling of Machining Operations (accepted)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Investigation of Tribological Mechanism of Near Dry Machining2005

    • Author(s)
      S.Fujimura, I.Inasaki, T.Wakabayashi, S.Suda
    • Journal Title

      3^<rd> World Tribology Congress (ASME) (accepted)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Investigation of Tribological Mechanism of Near-Dry Machining2005

    • Author(s)
      S.Fijimura, I.Inasaki
    • Journal Title

      3^<rd> World Tribology Congress(ASME) (Accepted)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] The Tribological Characteristics and Cutting Performance of Optimal Fluids for Near-Dry Machining2005

    • Author(s)
      S.Suda, H.Yokota, I.Inasaki, T.Wakabayashi
    • Journal Title

      8^<th> CIRP International Workshop on Modeling of Machining Operations (Accepted)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Multifunctional Application of a Synthetic Ester to Machine Tool Lubrication Based on MQL Machining Lubricants2005

    • Author(s)
      T.Wakabayashi, S.Suda, H.Yokota, I.Inasaki
    • Journal Title

      8^<th> CIRP International Workshop on Modeling of Machining Operations (Accepted)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] A Study on Tribology in Minimal Quantity Lubrication Cutting2005

    • Author(s)
      S.Min, I.Inasaki, S.Fujimura, T.Wada, S.Suda, T.Wakabayashi
    • Journal Title

      Annals of the CIRP (Accepted)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] アルミ材料のセミドライ高速深穴加工2005

    • Author(s)
      星知孝, 青山藤詞郎, 高田亨, 大野隆史
    • Journal Title

      2005年度精密工学会春季大会学術講演会講演論文集 (印刷中)

    • NAID

      130004657556

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Controlled Atmosphere Cutting Apparatus for Understanding Tribological Behavior of Lubricants in Near Dry Machining2004

    • Author(s)
      K.Hayashi, I.Inasaki, T.Wakabayashi, S.Suda, S.Suzuki, H.Yokota, T.Aoyama, M.Nakamura
    • Journal Title

      Key Engineering Materials 257-258

      Pages: 9-14

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Dry Machining and Minimum Quantity Lubrication2004

    • Author(s)
      K.Weinert, I.inasaki, J.W.Sutherland, T.Wakabayashi
    • Journal Title

      Annals of the CIRP 53,No.2

      Pages: 511-537

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Mutifunctional Application of a Synthetic Ester to Machine Tool Lubrication Based on MQL Machining Lubricants2004

    • Author(s)
      S.Suda, T.Wakabayashi, I.Inasaki, H.Yokota
    • Journal Title

      Annals of the CIRP 53,No.1

      Pages: 61-64

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Application of a Multifunctional Fluid to Environmentally Friendly Machinetools2004

    • Author(s)
      K.Murayama, I.Inasaki, S.Suda, F.Sugimoto, T.Wakabayashi
    • Journal Title

      Proceedings of 2nd International Conference on Tribology in Manufacturing Processes

      Pages: 145-152

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] High Speed Drilling and Tapping using the Technique of Spindle Through MQL Supply2004

    • Author(s)
      Y.Saikawa, T.Ichikawa, T.Aoyama, T.Takada
    • Journal Title

      Key Engineering Materials 257-258

      Pages: 559-564

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 極微量切削液供給法(MQL加工法)における潤滑メカニズムの解明2004

    • Author(s)
      藤村智志, 稲崎一郎, 若林利明, 須田聡, 鈴木繁, 榎本康司, 林晃世
    • Journal Title

      日本機械学会第5回生産加工・工作機械部門講演会講演論文集

      Pages: 93-94

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Controlled Atmosphere Cutting Apparatus for Understanding Tribological Behavior of Lubricants in Near Dry Machining2004

    • Author(s)
      K.Hayashi, I.Inasaki, T.Wakabayashi, S.Suda, S.Suzuki, H.Yokota, T.Aoyama, M.Nakamura
    • Journal Title

      Key Engineering Materials Vols.257-258

      Pages: 9-14

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Dry Machining and Minimum Quantity Lubrication2004

    • Author(s)
      K.Weinert, I.inasaki, J.W.Sutherland, T.Wakabayashi
    • Journal Title

      Annals of the CIRP Vol.53,No.2

      Pages: 511-537

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Multifunctional Application of a Synthetic Ester to Machine Tool Lubrication Based on MQL Machining Lubricants2004

    • Author(s)
      S.Suda, T.Wakabayashi, I.Inasaki, H.Yokota
    • Journal Title

      Annals of the CIRP Vol.53,No.1

      Pages: 61-64

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Application of a Multifunctional Fluid to Environmentally Friendly Machinetools2004

    • Author(s)
      K.Murayama, I.Inasaki, S.Suda, F.Sugimoto T.Wakabayashi
    • Journal Title

      Proceedings of 2nd International Conference on Tribology in Manufacturing Processes

      Pages: 145-152

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] High Speed Drilling and Tapping using the Technique of Spindle Through MQL Supply2004

    • Author(s)
      Y.Saikawa, T.Ichikawa, T.Aoyama, T.Takada
    • Journal Title

      Key Engineering Materials Vols.257-258

      Pages: 559-564

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of a Mixture Supply System for Machining with Minimal Quantity Lubrication2002

    • Author(s)
      T.Aoyama
    • Journal Title

      Annals of the CIRP 51/1

      Pages: 289-292

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of a Mixture Supply System for Machining with Minimal Quantity Lubrication2002

    • Author(s)
      T.Aoyama
    • Journal Title

      Annals of the CIRP Vol.51/1

      Pages: 289-292

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Publications] T.Wakabayashi, I.Inasaki, et al.: "Tribological characteristics and cutting performance of lubricant esters for semi-dry machining"Annals of the CIRP. Vol.52, No.1. 61-64 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] K.Hayashi, I.Inasaki, et al.: "A controlled atmosphere cutting apparatus for understanding tribological behavior of lubricants in near-dry machining"Key Engineering Materials, Advances in Abrasive Technology VI. Vols.257-258. 9-14 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] Y.Saikawa, T.Ichikawa, T.Aoyama, T.Takada: "High Speed Drilling and Tapping using the Technique of Spindle Through MQL Supply"Key Engineering Materials, Advances in Abrasive Technology VI. Vols.257-258. 559-564 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] S.Suda, T.Wakabayashi, I.Inasaki, et al.: "Multifunctional application of a synthetic ester to machine tool lubrication based on MQL machining lubricants"Annals of the CIRP. Vol.53, No.1(印刷中). (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] Tojiro Aoyama: "Development of a Mixture Supply System for Machining with Minimal Quantity Lubrication"Annals of the CIRP. 51/1. 289-292 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] Satoshi Suda: "A Synthetic Ester as an Optimal Cutting Fluid for Minimal Quantity Lubrication Machining"Annals of the CIRP. 51/1. 95-98 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] Satoshi Suda: "Effectiveness of Minimal Quantity Lubrication in Machining Processes"Proceedings of the 2nd Asia International Conference on Tribology. 309-310 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 若林 利明: "HQL加工における潤滑剤エステルのトライボロジー挙動と切削性能"2003年度精密工学会春季大会学術講演会講演論文集. (CD-ROM). (2003)

    • Related Report
      2002 Annual Research Report

URL: 

Published: 2002-04-01   Modified: 2016-04-21  

Information User Guide FAQ News Terms of Use Attribution of KAKENHI

Powered by NII kakenhi