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MQL Cutting of Difficult-to-Machine Materials with the aids of CAE and Ultrasonic Vibration

Research Project

Project/Area Number 14350068
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 機械工作・生産工学
Research InstitutionTOKYO INSTITUTE OF TECHNOLOGY

Principal Investigator

OBIKAWA Toshiyuki  Tokyo Institute of Technology, Graduate School of Science and Engineering, Professor, 大学院・理工学研究科, 教授 (70134830)

Co-Investigator(Kenkyū-buntansha) SHINOZUKA Jun  Tokyo Institute of Technology, Graduate School of Science and Engineering, Assistant Professor, 大学院・理工学研究科, 助手 (30282841)
Project Period (FY) 2002 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥10,600,000 (Direct Cost: ¥10,600,000)
Fiscal Year 2004: ¥1,100,000 (Direct Cost: ¥1,100,000)
Fiscal Year 2003: ¥3,600,000 (Direct Cost: ¥3,600,000)
Fiscal Year 2002: ¥5,900,000 (Direct Cost: ¥5,900,000)
KeywordsMachining / MQL / Difficult-to-Machine Materials / CAE / Ultrasonic Vibration Cutting / ミスト / 流れ解析
Research Abstract

To decrease the impact to the global environment and realize the sustainable development of manufacturing, MQL technology, in which a small amount of bio-degradable oil is supplied with plenty of compressed air, has been widely applied to machining processes. However, it is still difficult to apply MQL technology to machining of difficult-to-machine materials effectively. In this study, MQL cutting technology effective for machining difficult-to-machine materials was investigated from theoretical and experimental viewpoints. For this purpose, MQL cutting experiment of Inconel 718 and carbon steel S45C were conducted with and without ultrasonic vibration cutting ; cutting tools for monitoring cutting temperature precisely were developed ; oil mist flow around tool tip were analyzed using a general purpose code of computational fluid dynamics. In finishing Inconel 718,optimization of the pressure of compressed air, oil consumption, and coating materials of tool increased tool life at relatively high cutting speeds of 60 m/s or more. Tools for controlling the blowing direction of oil mist COD tools were developed. It was found that these tools were able to decrease oil consumption by 50-70 percent. Application of ultrasonic vibration to MQL cutting was found to be effective particularly in decreasing crater wear at slower cutting speeds, which were inevitable in machining a slender bar of smaller diameters. With tools for monitoring cutting temperature precisely, thin film thermocouples were fabricated on the tools using photolithography technology, then were coated with hard and thin TiN film. Cutting temperature in turning was measured with these tools. The flow of oil mist was analyzed for tuning and grooving. In grooving, reduction of oil consumption was related to the localization of the flow of oil mist quantitatively.

Report

(4 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • 2002 Annual Research Report
  • Research Products

    (31 results)

All 2005 2004 2002 Other

All Journal Article (25 results) Patent(Industrial Property Rights) (2 results) Publications (4 results)

  • [Journal Article] 薄膜温度センサ内臓型切削工具による工具すくい面温度分布の測定2005

    • Author(s)
      篠塚淳, 他3名
    • Journal Title

      2005年度精密工学会春季大会学術講演会講演論文集

      Pages: 607-608

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] ニッケル基耐熱超合金の切削へのMQLの適用2005

    • Author(s)
      釜田康裕, 帯川利之
    • Journal Title

      2005年度精密工学会春季大会学術講演会講演論文集

      Pages: 609-610

    • NAID

      130004657533

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Inconel 718の施削におけるオイルミストのピンポイント噴射による逃げ面摩耗の抑制2005

    • Author(s)
      中山功介, 他3名
    • Journal Title

      第12回精密工学会学生会員卒業研究発表講演会論文集

      Pages: 85-86

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 高速・高能率溝入れ加工におけるMQLの効果2005

    • Author(s)
      帯川利之, 釜田康裕, 篠塚淳
    • Journal Title

      日本機械学会論文集(C編) 71

      Pages: 311-318

    • NAID

      110006264530

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] MQL溝入れ加工におけるミストの流れと工具摩耗2005

    • Author(s)
      釜田康裕, 帯川利之
    • Journal Title

      精密工学会誌 71(掲載予定)

    • NAID

      10015673691

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] MQL Cutting of Inconel 718 with a Super Lattice Coating Tool2005

    • Author(s)
      T.Obikawa, Y.Kamata
    • Journal Title

      Key Engineering Materials 291

      Pages: 433-438

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Measurement of Cutting Temperature with Tools with Thin Film Thermocouple2005

    • Author(s)
      Jun Shinozuka, Koji Utsumi, Ali Basti, Toshiyuki Obikawa
    • Journal Title

      Proc.JSPE Spring Meeting

      Pages: 607-608

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] MQL Cutting of a Nickel Base Superalloy2005

    • Author(s)
      Yasuhiro Kamata, Toshiyuki Obikawa
    • Journal Title

      Proc.JSPE Spring Meeting

      Pages: 609-610

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Performance of MQL in High Speed and High Efficiency Grooving2005

    • Author(s)
      Toshiyuki Obikawa, Yasuhiro Kamata, Jun Shinozuka
    • Journal Title

      Trans.JSME(Ser.C) 71-701

      Pages: 311-318

    • NAID

      110006264530

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Mist Flow and Tool Wear in MQL Grooving2005

    • Author(s)
      Yasuhiro Kamata, Toshiyuki Obikawa
    • Journal Title

      J.JSPE 71-6(in press)

    • NAID

      10015673691

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] MQL Cutting of Inconel 718 with a Super Lattice Coating Tool2005

    • Author(s)
      Toshiyuki Obikawa, Yasuhiro Kamata
    • Journal Title

      Key Engineering Materials 291

      Pages: 433-438

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 高ニッケル基耐熱超合金の切削へのMQLの適用2005

    • Author(s)
      釜田康裕, 帯川利之
    • Journal Title

      2005年度精密工学会春季大会学術講演会講演論文集

      Pages: 609-610

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 高速・高能率溝入れ加工におけるMQLの効果2005

    • Author(s)
      帯川利之, 釜田康裕, 篠塚淳
    • Journal Title

      日本機械学会論文集(C編) 71・701

      Pages: 311-318

    • NAID

      110006264530

    • Related Report
      2004 Annual Research Report
  • [Journal Article] MQL溝入れ加工におけるミストの流れと工具摩耗2005

    • Author(s)
      釜田康裕, 帯川利之
    • Journal Title

      精密工学会誌 (掲載予定)

    • NAID

      10015673691

    • Related Report
      2004 Annual Research Report
  • [Journal Article] MQL Cutting of Inconel 718 with a Super Lattice Coating Tool2005

    • Author(s)
      T.Obikawa, Y.Kamata
    • Journal Title

      Key Engineering Materials (掲載予定)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Analysis of Mist Flow in MQL Cutting2004

    • Author(s)
      Y.Kamata, T.Obikawa, J.Shinozuka
    • Journal Title

      Key Engineering Materials 257

      Pages: 339-344

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of Cutting Tools with Built-in Thin Film Thermocouples2004

    • Author(s)
      J.Shinozuka, T.Obikawa
    • Journal Title

      Key Engineering Materials 257

      Pages: 547-552

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 高速突切り加工におけるMQLの効果2004

    • Author(s)
      釜田康裕, 篠塚淳, 帯川利之
    • Journal Title

      2004年度精密工学会春季大会学術講演会講演論文集

      Pages: 545-546

    • NAID

      130004656184

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] MQL切削におけるミストの流れと工具摩耗2004

    • Author(s)
      釜田康裕, 帯川利之
    • Journal Title

      2004年度砥粒加工学会学術講演会講演論文集

      Pages: 265-266

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] 薄膜温度センサ内臓インテリジェント切削工具の開発2004

    • Author(s)
      篠塚淳, 他3名
    • Journal Title

      日本機械学会第5回生産加工・工作機械部門講演会講演論文集

      Pages: 251-252

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Effects of MQL in High Speed Cutting-off2004

    • Author(s)
      Yasuhiro Kamata, Jun Shinozuka, Toshiyuki Obikawa
    • Journal Title

      Proc.JSPE Spring Meeting

      Pages: 545-546

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Mist flow and Tool Wear in MQL Cutting2004

    • Author(s)
      Yasuhiro Kamata, Toshiyuki Obikawa
    • Journal Title

      Proc.JSAT Anual Meeting

      Pages: 265-266

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of Intelligent Tools with Thin Film Thermocouple2004

    • Author(s)
      Jun Shinozuka, Koji Utsumi, Ali Basti, Toshiyuki Obikawa
    • Journal Title

      Proc.5th Machine Tool and Manufacturing Conference, JSME

      Pages: 251-252

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 突切りにおけるセミドライ切削の効果2002

    • Author(s)
      帯川利之, 釜田康裕, 篠塚淳
    • Journal Title

      日本機械学会第4回生産加工・工作機械部門講演会講演論文集

      Pages: 165-166

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Semi-dry cutting-off2002

    • Author(s)
      Toshiyuki Obikawa, Yasuhiro Kamata, Jun Shinozuka
    • Journal Title

      Proc.4th Machine Tool and Manufacturing Conference, JSME

      Pages: 165-166

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Patent(Industrial Property Rights)] 最小量潤滑切削工具、最小量潤滑切削装置および最小量潤滑切削方法2004

    • Inventor(s)
      帯川 利之, 釜田 康裕, 篠塚 淳
    • Industrial Property Rights Holder
      東京工業大学
    • Industrial Property Number
      2004-325854
    • Filing Date
      2004-11-10
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Patent(Industrial Property Rights)] 最小量潤滑切削工具,最小量潤滑切削装置および最小量潤滑切削方法2004

    • Inventor(s)
      帯川 利之, 釜田 康裕, 篠塚 淳
    • Industrial Property Rights Holder
      東京工業大学
    • Industrial Property Number
      2004-101534
    • Filing Date
      2004-11-10
    • Related Report
      2004 Annual Research Report
  • [Publications] Y.Kamata, T.Obikawa, J.Shinozuka: "Analysis of Mist Flow in MQL Cutting"Key Engineering Materials. 257. 339-344 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] J.Shinozuka, T.Obikawa: "Development of Cutting Tools with Built-in Thin Film Thermocouples"Key Engineering Materials. 257. 547-552 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 釜田康裕, 篠塚淳, 帯川利之: "高速突切り加工におけるMQLの効果"2004年度精密工学会春季大会学術講演会講演論文集. 545-546 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 帯川利之, 釜田康裕, 篠塚淳: "突切りにおけるセミドライ切削の効果"日本機械学会第4回生産加工・工作機械部門講演会講演論文集. 165-166 (2002)

    • Related Report
      2002 Annual Research Report

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Published: 2002-04-01   Modified: 2016-04-21  

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