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Research on functionally divided protective overcoat films for improving tribological characteristics of magnetic disks

Research Project

Project/Area Number 14350080
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 設計工学・機械要素・トライボロジー
Research InstitutionShinshu University

Principal Investigator

KAWAKUBO Youichi  Shinshu University, Faculty of Engineering, Professor, 工学部, 教授 (40313829)

Co-Investigator(Kenkyū-buntansha) MORISAKO Akimitsu  Shinshu University, Faculty of Engineering, Professor, 工学部, 教授 (20115380)
ENDOH Morinobu  Shinshu University, Faculty of Engineering, Professor, 工学部, 教授 (10021015)
Project Period (FY) 2002 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥15,000,000 (Direct Cost: ¥15,000,000)
Fiscal Year 2004: ¥1,400,000 (Direct Cost: ¥1,400,000)
Fiscal Year 2003: ¥2,200,000 (Direct Cost: ¥2,200,000)
Fiscal Year 2002: ¥11,400,000 (Direct Cost: ¥11,400,000)
KeywordsMagnetic disk drives / head wear / contact recording / carbon overcoat film / protective overcoat / ピン・オン・ディスク摩耗試験 / 原子間力顕微鏡
Research Abstract

The purpose of this research is to reduce magnetic head wear in hard disk drives to realize contact recording systems to improve information recording density. For this purpose, a new concept of functionally divided protective overcoat films was proposed and the methods to produce the film were investigated. In functionally divided protective overcoat films, the carbon overcoat film on a magnetic disk was divided into two films. Lower layer is devoted for corrosion resistance and wear durability with high hardness, while the upper layer reduces friction between head and disk and head wear with low hardness asperities. With this functionally division, we expected high performance protective overcoat films on magnetic disks.
However, it is not common to produce island type carbon film on flat carbon film. The search for the production methods was very difficult. Finally, we have found that the filtered cathodic arc (FCA) deposition method would successfully produce desired films. Nitrogenated FCA carbon films with asperities less than 10 nm height were shown to be able to reduce pin wear in pin-on-disk type wear test. This proved that functionally divided protective overcoat films are possible.
This concept would increase the height of asperities and it was considered to be a broblem for lower head disk spacing. Then, disk burnishing techniques to disk asperity heights were studied parallel to the above. The effect of burnishing conditions on head wear were investigated and showed that both conventional tape burnishing and newly proposed contact burnishing with diamond burnishing sliders were effective in reducing head wear.
In addition to above, the effects of disk lubricant on head wear were also studied. It was shown that the higher the morecular weight of a lubricant the lower the head wear and phosphazene type functional end group was more effective in reducing head wear than hydroxyl end groups was.

Report

(4 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • 2002 Annual Research Report
  • Research Products

    (14 results)

All 2005 2004 2003 Other

All Journal Article (11 results) Publications (3 results)

  • [Journal Article] Disk Burnishing for Head Wear Reduction Studied by Pin-On-Disk Tests2005

    • Author(s)
      Y.Kawakubo, S.Miyazawa, K.Kobayashi, S.Kobatake, S.Nakazawa
    • Journal Title

      IEEE, Transactions on Magnetics Vol.42,No.2

      Pages: 802-807

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Pin-on-Disk Wear Study on Thin-Film Disks for Contact Recording Systems2005

    • Author(s)
      S.Kobatake, S.Nakazawa, K.Nagata, S.Miyazawa, Y.Kawakubo
    • Journal Title

      Microsystem Engineering (印刷中)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Disk Burnishing for Head Wear Reduction Studied by Pin-On-Disk Tests2005

    • Author(s)
      Y.Kawakubo, S.Miyazawa, K.Kobayashi, S.Kobatake, S.Nakazawa
    • Journal Title

      IEEE, Transactions on Magnetics Vol.41, No.2

      Pages: 802-807

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Pin-on-Disk Wear Study on Thin-Film Disks for Contact Recording Systems2005

    • Author(s)
      S.Kobatake, S.Nakazawa, K.Nagata, S.Miyazawa, Y.Kawakubo
    • Journal Title

      Micrsystem Engineering (in print)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Disk Burnishing for Head Wear Reduction Studied by Pin-On-Disk Tests2005

    • Author(s)
      Y.Kawakubo, S.Miyazawa, K.Kobayashi, S.Kobatake, S.Nakazawa
    • Journal Title

      IEEE, Transactions on Magnetics Vol.42, No.2

      Pages: 802-807

    • Related Report
      2004 Annual Research Report
  • [Journal Article] コンタクトヘッドの摩耗低減2004

    • Author(s)
      川久保洋一, 小葉竹伸一
    • Journal Title

      日本応用磁気学会誌 28巻・2号

      Pages: 77-82

    • NAID

      110002809665

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Reduction of Contact Recording Head Wear2004

    • Author(s)
      Y.Kawakubo, S.Kobatake
    • Journal Title

      Journal of Magnetic Society of Japan Vil.28, No.2

      Pages: 77-82

    • NAID

      110002809665

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Wear Prediction of Contact Recording Head2003

    • Author(s)
      Y.Kawakubo, S.Miyazawa, S.Nagata, S.Kobatake
    • Journal Title

      IEEE, Transaction on Magnetics 39巻,2号

      Pages: 888-892

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] ヘッドディスクインターフェイスの最近の話題2003

    • Author(s)
      川久保洋一
    • Journal Title

      月刊トライボロジー 17巻,3号

      Pages: 12-14

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Wear Life Prediction of Contact Recording Heads2003

    • Author(s)
      Y.Kawakubo, S.Miyazawa, K.Nagata, S.Kobatake
    • Journal Title

      IEEE, Transactions on Magnetics Vol.39, No.2

      Pages: 888-892

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Recent Topics on Head-Disk interface in Hard Disk Drives2003

    • Author(s)
      Y.Kawakubo
    • Journal Title

      Gekkan Tribology No.187

      Pages: 12-14

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Publications] 川久保洋一 他: "コンタクトヘッドの摩耗低減"日本応用磁気学会誌. 28巻・2号. 77-82 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] Y.Kawakubo, S.Miyazawa, S.Nagata, S.Kobatake: "Wear Prediction of Contact Recording Head"IEEE, Transaction on Magnetics. 39巻,2号. 888-892 (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] 川久保洋一: "ヘッドディスクインターフェイスの最近の話題"月刊トライボロジー. 17巻,3号. 12-14 (2003)

    • Related Report
      2002 Annual Research Report

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Published: 2002-04-01   Modified: 2016-04-21  

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