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DEVELOPMENT OF ULTRA HIGH SPEED SPINDLE USING A POROUS FLOATING BUSH FOR DRILLING MACHINES

Research Project

Project/Area Number 14350083
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field 設計工学・機械要素・トライボロジー
Research InstitutionTOKYO UNIVERSITY OF SCIENCE

Principal Investigator

YOSHIMOTO Shigeka  TOKYO UNIVERSITY OF SCIENCE, FACULTY OF ENGINEERING, PROFESSOR, 工学部・機械工学科, 教授 (80096718)

Co-Investigator(Kenkyū-buntansha) 設楽 利充  ユニオンツール(株), リーダー
Project Period (FY) 2002 – 2003
Project Status Completed (Fiscal Year 2003)
Budget Amount *help
¥6,800,000 (Direct Cost: ¥6,800,000)
Fiscal Year 2003: ¥3,400,000 (Direct Cost: ¥3,400,000)
Fiscal Year 2002: ¥3,400,000 (Direct Cost: ¥3,400,000)
KeywordsAEROSTATIC BEARING / POROUS MATERIAL / INSTABILITY / FLOATING BUSH / SPINDLE
Research Abstract

Recently, the size of devices associated with information has been rapidly reduced.Accordingly the diameter of holes in printed circuit boards installed in these devices is getting smaller and the demand of higher rotational speed of more than 200,000 rpm is also increasing for drilling spindles to manufacture small holes.Considering the future trend for miniaturization in these devices, high speed spindles with rotational speed of more than 300,000 rpm has to be developed.
In this research, we proposed aerostatic journal bearings with a porous floating bush to improve the stability of a rotor supported by aerostatic bearings at high speeds.In the proposed bearing, pressurized air is fed only to both floating bush ends, but both the outer and the inner walls of a floating bush can function as an aero static bearing due to the effect of porous material.In addition, a very small gap at both ends of a floating bush can avoid the pressure reduction of pressurized supply air, which makes this porous bearing maintain stiffness and load capacity comparable to an ordinary porous bearing. We theoretically investigated various performances of the proposed bearing such as load capacity, stiffness and instability at high speeds.Then we manufactured the proposed floating bush journal bearings based on, the theoretical calculations and compared experimental results with theoretical calculations.As a result, the following conclusions were obtained.
(1).It was experimentally confirmed that the proposed aerostatic journal bearing with a porous floating bush has an excellent stability at high speeds.
(2).The validity of theoretical calculations was confirmed by comparing them with experimental results.
(3).It was found that the manufactured high speed spindle using the proposed bearings has excellent performances as a drilling machine for very small holes.

Report

(3 results)
  • 2003 Annual Research Report   Final Research Report Summary
  • 2002 Annual Research Report
  • Research Products

    (6 results)

All Other

All Publications (6 results)

  • [Publications] 佐藤淳, 吉本成香, 八木和行: "多孔質浮動ブッシュを用いた静圧空気ジャーナル軸受に関する研究"2004年度精密工学会春季大会講演論文集. (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 宮武正明, 吉本成香, 八木和行: "多孔質静圧気体ジャーナル軸受の動的特性および高速安定性に関する研究"日本機械学会2003年度年次大会講演論文集IV. 03-1. 99-100 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] J.Sato, S.Yoshimoto, K.Yagi: "Study on an aerostatic journal bearing with a porous floating bush"Proceedings of 2004 Spring JSPE Conferenc.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] M.Miyatake, S.Yoshimoto, K.Yagi: "Dynamic characteristics and instability at high speeds of aerostatic porous journal bearings"Proceedings of 2004 JSME Conference. 99-100 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] 佐藤淳, 吉本成香, 八木和行: "多孔質浮動ブッシュを用いた静圧空気ジャーナル軸受に関する研究"2004年度精密工学会春季大会講演論文集. (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 宮武正明, 吉本成香, 八木和行: "多孔質静圧気体ジャーナル軸受の動的特性および高速安定性に関する研究"2003年度日本機械学会年次大会講演論文集. (2003)

    • Related Report
      2002 Annual Research Report

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Published: 2002-04-01   Modified: 2016-04-21  

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