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Improvement of wear resistance and safety of cobalt-chromium alloys for metal-on-metal type artificial joint

Research Project

Project/Area Number 14350375
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Structural/Functional materials
Research InstitutionTokyo Medical and Dental University (2004-2005)
National Institute for Materials Science (2002-2003)

Principal Investigator

HANAWA Takao  Tokyo Medical and Dental University, Institute of Biomaterials and Bioengineering, Professor, 生体材料工学研究所, 教授 (90142736)

Co-Investigator(Kenkyū-buntansha) MARUYAMA Norio  National Institute for Materials Science, Biomaterials Center, Senior Researcher, 生体材料研究センター・主幹研究員 (00343856)
YAMAMOTO Akiko  National Institute for Materials Science, Biomaterials Center, Senior Researcher, 生体材料研究センター・主任研究員 (20343882)
HIROMOTO Sachiko  National Institute for Materials Science, Biomaterials Center, Senior Researcher, 生体材料研究センター・主任研究員 (00343880)
KURODA Daisuke  National Institute for Materials Science, Biomaterials Center, Senior Researcher, 生体材料研究センター・主任研究員 (70343879)
Project Period (FY) 2002 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥14,800,000 (Direct Cost: ¥14,800,000)
Fiscal Year 2005: ¥1,800,000 (Direct Cost: ¥1,800,000)
Fiscal Year 2004: ¥1,800,000 (Direct Cost: ¥1,800,000)
Fiscal Year 2003: ¥5,000,000 (Direct Cost: ¥5,000,000)
Fiscal Year 2002: ¥6,200,000 (Direct Cost: ¥6,200,000)
KeywordsCobalt-chromium ally / Wear resistance / Ion implantation / Friction coefficient / Surface analysis / Corrosion resistance / Artificial joint / ニッケルフリー合金 / 摩擦摩耗試験 / 金属イオン溶出 / 表面組成 / 窒素イオン注入
Research Abstract

Friction-wear properties of a Co-29mass%Cr-6mass%Mo alloy (ASTM F799-95) but reducing the amount of nickel were evaluated with friction-wear test using a pin-on-flat type reciprocating friction tester in air and phosphate buffered saline, PBS(-), as a quasi-biological environment under applied stress of 1.0, 3.5 and 5.0MPa to understand the performance of this alloy for metal-on-metal type artificial hip joints. In addition, metal ions dissolved in PBS(-) after the test was quantified. As a result, wear loss in PBS(-) is much smaller than that in air and increases with the increase of applied stress in both air and PBS(-), while the coefficient of friction in steady state during the test is larger in PBS(-) than in air. Wear damage in PBS(-) is smaller than that in air, however more small scale of irregularity is observed in PBS(-) than that in air.
Nitrogen ions were implanted in the alloy with reducing the amount of nickel in order to improve the friction-wear properties. The friction … More -wear properties of unimplanted and nitrogen-ion-implanted Co-Cr-Mo alloys were evaluated. As a result, the wear loss in PBS(-) was much smaller than that in air and increased with the increase of applied stress in both air and PBS(-), while the friction coefficient in a steady state during the test was larger in PBS(-) than in air, according to the lubrication behaviors of wear debris and PBS(-). Nitrogen-ion implantation is effective to decrease the friction coefficient in PBS(-) at the sliding interface between mutual Co-Cr-Mo alloys as well as to decrease the wear debris in PBS(-).
Changes in the composition of the surface layer of the alloy with ion implantation, autoclaving, and immersion in Hanks' solution as a simulated body fluid were characterized using X-ray photoelectron spectroscopy to evaluate the stability of the material and predict the safety and tissue compatibility of the material. After N-implantation, nitrogen atoms existed as cobalt nitride in the substrate just under the surface oxide and NH_3 or NH_4 in the surface oxide, and these amounts increased with the increase of the dose. Chromium was concentrated in the surface oxide but depleted in the substrate with ion implantation. Cobalt was preferentially oxidized by autoclaving and depleted in the substrate after autoclaving. Less

Report

(5 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • 2002 Annual Research Report
  • Research Products

    (22 results)

All 2006 2005 2004 Other

All Journal Article (10 results) Book (2 results) Publications (10 results)

  • [Journal Article] Recent development of new alloys for biomedical use2006

    • Author(s)
      T.Hanawa
    • Journal Title

      Materials Science Forum 512

      Pages: 243-248

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Friction-wear properties of nickel-free Co-Cr-Mo alloy in a simulated body fluid2005

    • Author(s)
      N.Maruyama, H.Kawasaki, A.Yamamoto, S.Hiromoto, H.Imai, T.Hanawa
    • Journal Title

      Materials Transactions 46・7

      Pages: 1588-1592

    • NAID

      10016619519

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] Friction-wear properties of nitrogen-ion-implanted nickel-free Co-Cr-Mo alloy2005

    • Author(s)
      T.Hanawa, K.Nakazawa, K.Kano, S.Hiromoto, Y.Suzuki, A.Yamamoto
    • Journal Title

      Materials Transactions 46・7

      Pages: 1593-1596

    • NAID

      10016619533

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] Surface characterization and anodic polarization of nitrogen-ion-implanted nickel-free Co-Cr-Mo alloy2005

    • Author(s)
      S.Hiromoto, K.Kano, Y.Suzuki, K.Asami, A.Chiba, T.Hanawa
    • Journal Title

      Materials Transactions 46・7

      Pages: 1627-1632

    • NAID

      10016619659

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] Microstructure and corrosion behavior in biological environments of new forged low-Ni Co-Cr-Mo alloys2005

    • Author(s)
      S.Hiromoto, E.Onodera, A.Chiba, K.Asami, T.Hanawa
    • Journal Title

      Biomaterials 26

      Pages: 4912-4923

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] Friction-wear properties of nickel-free Co-Cr-Mo alloy in a simulated body fluid2005

    • Author(s)
      N.Maruyama, H.Kawasaki, A.Yamamoto, S.Hiromoto, H.Imai, T.Hanawa
    • Journal Title

      Materials Transactions 46(7)

      Pages: 1588-1592

    • NAID

      10016619519

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Friction-wear properties of nitrogen-ion-implanted nickel-free Co-Cr-Mo alloy2005

    • Author(s)
      T.Hanawa, K.Nakazawa, K.Kano, S.Hiromoto, Y.Suzuki, A.Yamamoto
    • Journal Title

      Materials Transactions 46(7)

      Pages: 1593-1596

    • NAID

      10016619533

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Surface characterization and anodic polarization of nitrogen-ion-implanted nickel-free Co-Cr-Mo alloy2005

    • Author(s)
      S.Hiromoto, K.Kano, Y.Suzuki, K.Asami, A.Chiba, T.Hanawa
    • Journal Title

      Materials Transactions 46(7)

      Pages: 1627-1632

    • NAID

      10016619659

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Metal ion release from metal implants2004

    • Author(s)
      T.Hanawa
    • Journal Title

      Material Science and Engineering C 24・12

      Pages: 745-752

    • Related Report
      2004 Annual Research Report
  • [Journal Article] ナノ治療・人工臓器における金属材料設計2004

    • Author(s)
      塙 隆夫
    • Journal Title

      日本バイオマテリアル学会シンポジウム2004予稿集

      Pages: 46-46

    • Related Report
      2004 Annual Research Report
  • [Book] 物質・材料工学と社会2005

    • Author(s)
      岸 輝雄, 小口信行, 塙 隆夫
    • Total Pages
      250
    • Publisher
      放送大学教育振興会
    • Related Report
      2005 Annual Research Report
  • [Book] Engineering Materials for Biomedical Applications, Chapter 4, Surface modification of metallic biomaterials2004

    • Author(s)
      T.Hanawa
    • Total Pages
      36
    • Publisher
      World Scientific, New Jersey, USA
    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Publications] 塙 隆夫: "Metallic biomaterials and Electrochemistry"Electrochemistry. 71. 799-804 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 塙 隆夫: "Reconstitution and regeneration of surface oxide film on metallic materials in biological environments"Corrosion Reviews. 21(2-3). 161-181 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 小野寺恵美, 千葉晶彦, 廣本祥子, 塙隆夫: "新規NiフリーCo-Cr-Mo合金の疑似体液中における耐食性"第25回日本バイオマテリアル学会予稿集. 150 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 小野寺恵美, 廣本祥子, 塙隆夫, 千葉晶彦: "NiフリーCo-Cr合金および生体用Co-Cr-Mo合金の疑似体液中における分極挙動"日本金属学会第133回大会講演概要. 322 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] M.Sumita, T.Hanawa, I.Ohnisi, T.Yoneyama: "Biometallic Meterials, Comprehensive Structural Integrity"Elsevier Science Ltd.. 30 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] S.Hiromoto, K.Noda, T.Hanawa: "Electrochemical properties of an interface between titanium and fibroblasts L929"Electrochimca Acta. 48巻. 387-396 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] N.Maruyama, D.Kuroda, T.Hanawa: "Fretting Fatigue of Wear Resistant Co-Cr-Mo Alloy"Proceedings of Fatigue 2002. 2161-2166 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] T.Hanawa: "Evaluation techniques of metallic biomaterials in vitro,"Science and Technolgy of Advanced Materials. 3巻4号. 289-295 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 塙 隆夫: "骨・関節の機能を代替する金属材料"セラミックス. 38巻1号. 16-20 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] T.Hanawa, S.Hiromoto, N.Maruyama, K.Kano, A.Chiuba, Y.Suzuki, M.Iwaki, K.Asami: "Surface structure and wear characterization of nitrogen-ion-implanted Co-Cr-Mo Alloy"Abstract of 13^<th> International Conference on Ion Beam Modification of Materials, International Conference Center Kobe, Kobe. 105-105 (2002)

    • Related Report
      2002 Annual Research Report

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Published: 2002-04-01   Modified: 2018-11-22  

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