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Manufacturing high-quality iron casting by semi-solid processing

Research Project

Project/Area Number 14350382
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionNagoya University

Principal Investigator

NOMURA Hiroyuki  Nagoya University, School of Engineering, Professor, 工学研究科, 教授 (60023272)

Co-Investigator(Kenkyū-buntansha) RIN Suikon  Keisho University, School of Engineering, Professor, 慶尚大学校・工科大学, 教授
KOBAYASHI Keizo  National Institute of Advanced Industrial Science and Technology, Research Scientist, 中部センター, 研究員
TAKITA Mitsuharu  Nagoya University, School of Engineering, Associate Professor, 工学研究科, 助教授 (20163355)
Project Period (FY) 2002 – 2003
Project Status Completed (Fiscal Year 2003)
Budget Amount *help
¥9,400,000 (Direct Cost: ¥9,400,000)
Fiscal Year 2003: ¥1,800,000 (Direct Cost: ¥1,800,000)
Fiscal Year 2002: ¥7,600,000 (Direct Cost: ¥7,600,000)
Keywordssemi-solid processing / casting / high-quality material / microstructure / cooling plate / cavity filling / surface finish / slurry flow / 鋳型転写性 / 亜共晶鋳鉄 / ビッカース硬度 / 引張強度
Research Abstract

Aiming at producing defects-free iron casting, semi-solid casting with pressurization (SSCP Method) was developed and materials properties obtained were investigated. Innovative iron casting with much improved properties were produces, where tensile strength 710〜800 MPa, elongation 2.5〜4.2% and Vickers hardness 530〜660 were achieved as the mechanical properties. Castings were almost pore-free and surface finish is good as they are. By combining semi-solid processing with pressurization, fine graphite particles appear and small rounded austenite particles distribute uniformly in the casting, leading to high-quality material.

Report

(3 results)
  • 2003 Annual Research Report   Final Research Report Summary
  • 2002 Annual Research Report
  • Research Products

    (20 results)

All Other

All Publications (20 results)

  • [Publications] Nuchthana Poolthong, et al.: "Effect of heat treatment on microstructure, wear properties"Int.J.Cast Metals Res.. Vol.16, No.6. 573-578 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Nuchthana Poolthong, et al.: "Primary particle distribution in cast iron by semi-solid processing"Int.J.Cast Metals Res.. Vol.16, No.6. 566-572 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Nuchthana Poolthong, et al.: "Effect of Heat Treatment on Microstructure and Properties"Mater.Trans.. Vol.45, No.6(印刷中). (2004)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Muumbo Alex, et al.: "Casting of Semi-solid cast iron"Proceedings of the 8th Asian Foundry Congress. 791-801 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Muumbo Alex, et al.: "Mechanical properties and microstructure of semi-solid"Int.J.Cast Metals Res.. Vol.16, No.1-3. 359-364 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Takita, Mituharu, et al.: "Semi-solid Joining of Aluminum Alloy"J.Japan Foundry Engineering Soc.. Vol.75 No.6. 385-390 (2003)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Nuchthana Pool thong, et al.: "Effect of heat treatment on microstructure, wear properties"Int.J.Cast Metals Res.. Vol.16, No.6. 573-578 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Nuchthana Pooithong, et al.: "Primary particle distribution in cast iron by semi-solid processing"Int.J.Cast Metals Res.. Vol.16, No.6. 566-572 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Nuchthatia Poolthong, et al.: "Effect of Heat Treatment on Microstructure and Properties"Mater.Trans.. Vol.45, No.6(to be published). (2004)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Muumbo Alex, et al.: "Casting of Semi-solid cast iron"Proceedings of the 8th Asian Foundry Congress. 791-801 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Muumbo Alex, et al.: "Mechanical properties and microstructure of semi-solid"Int.J.Cast Metals Res.. Vol.16, No.1-3. 359-364 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Takita, Mituharu, et al.: "Semi-solid Joining of Aluminum Alloy"J.Japan Foundry Engineering Soc.. Vol.75 No.6. 385-390 (2003)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2003 Final Research Report Summary
  • [Publications] Nuchthana Poolthong, et al.: "Effect of heat treatment on microstructure, wear properties"Int.J.Cast Metals Res.. Vol.16, No.6. 573-578 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Nuchthana Poolthong, et al.: "Primary particle distribution in cast iron by semi-solid processing"Int.J.Cast Metals Res.. Vol.16, No.6. 566-572 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Nuchthana Poolthong, et al.: "Effect of Heat Treatment on Microstructure and Properties"Mater.Trans.. Vol.45, No.6(印刷中). (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] Muumbo Alex, et al.: "Casting of Semi-solid cast iron"Proceedings of the 8th Asian Foundry Congress. 791-801 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Muumbo Alex, et al.: "Mechanical properties and microstructure of semi-solid"Int.J.Cast Metals Res.. Vol.16, No.1-3. 359-364 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 滝田光晴ら: "アルミニウム合金の半凝固接合プロセス"鋳造工学. 75巻、6号. 385-390 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] N.Poolthong: "Effect of alloying elements on structure and mechanical properties of semi-solid processed cast iron"Int. J. Cast Metals Res.. 15・5. 523-530 (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] A.Muunbo: "Micro-structural characteristics and mould filling behavior of grey cast iron stirred in the semi-solid state"Int. J. Cast Metals Res.. 15・1. 31-39 (2002)

    • Related Report
      2002 Annual Research Report

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Published: 2002-04-01   Modified: 2016-04-21  

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