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Micro-interface formation control of electronic devises based on analysis of solid state bonding mechanism

Research Project

Project/Area Number 14350384
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionOsaka University

Principal Investigator

TAKAHASHI Yasuo  Osaka University, Center for Advanced Science and Technology, Professor, 先端科学技術イノベーションセンター, 教授 (80144434)

Co-Investigator(Kenkyū-buntansha) TSUMURA Takuya  Osaka University, Joining and Welding Research Institute, Assistant professor, 接合科学研究所, 助手 (00283812)
Project Period (FY) 2002 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥16,900,000 (Direct Cost: ¥16,900,000)
Fiscal Year 2004: ¥2,700,000 (Direct Cost: ¥2,700,000)
Fiscal Year 2003: ¥5,500,000 (Direct Cost: ¥5,500,000)
Fiscal Year 2002: ¥8,700,000 (Direct Cost: ¥8,700,000)
KeywordsMicrojoining / Fine wire / Electric pad / Integrated circuit / Assembly Process / Bonding mechanism / Interface formation / Process control / マイクロ接合 / 金細線 / 電極 / エレクトロニクス実装 / 集積回路 / 接合機構 / 超音波振動
Research Abstract

The adhesion behavior was observed under an ultra-high vacuum condition in order to comprehend the fundamental bonding principle. Al, Au, Cu and Ni fine wires were used as circuit wires and also Au, Al, Cu and Ni foils were used as a electronic pad. The vacuum degree was 1x10^<-8> Pa. Their surfaces were made clean by Ar ion bomberdment before bonding. It was found that the surfaces before Ar ion cleaing has an oxide film but the oide film is removed by Ar ion cleaning based on Auger analysis. In Au-Au bonding, the bonded area formation is produced from center of contacted area as like as Au-Ni and Au-Cu bonding. However, if Al wire is used, the periphery area was firstly bonded and the center area is not easily bonded. In order to make this phenominon to be clear, the adhesion formation behavior was investigated and Auger analysis was carried out after bonding. As a result, it was suggested that the surface of Al was attacted by oxygen and a very thin layer oxide film was formed several ten miniutes after Ar ion cleaning even under the ultra-high vacuum condition and the film had a large influence on the adhesion formation. This is an very important knowledge to control the solid state adhesion process. That is, the folding phenomenon of side surface of Al wire contacted to the pad is necessary for increasing the strong bonded area during the the bonding of Al wire to the pad. Taking this idea into consideration, the interface formation process of Al-Au ar Al-Al, Al-Si bondings was controlled well and also the good formation condition was obtained by measuring the vabration of the bonding tool using leaser Dopplar vibriometer. The results were reported in Symposium of Mate2005 and the final report was made.

Report

(4 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • 2002 Annual Research Report
  • Research Products

    (6 results)

All 2005 Other

All Journal Article (2 results) Publications (4 results)

  • [Journal Article] 超音波微細接合における初期凝着形成機構2005

    • Author(s)
      前田将克, 北森智子, 山根恵太, 高橋康夫
    • Journal Title

      エレクトロニクス分野におけるマイクロ接合・実装技術シンポジウム論文集(溶接学会) 11巻

      Pages: 405-408

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] Initial Stage of Bond Formation during Ultrasonic Microjoining2005

    • Author(s)
      M.Maeda, S.Kitamori, K.Yamane, Y.Takahashi
    • Journal Title

      Proceeding of 11th Symposium on Microjoining and Assembly Technology in Electronics (Mate2005), Feb.3rd-4th, Yokohama, Japan, JWS Vol.11

      Pages: 405-408

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Publications] 福田弘樹, 亀田貴理, 高橋康夫, 富村寿夫: "超音波微細接合における界面接合領域増加挙動に関する検討"第10回エレクトロニクスにおけるマイクロ接合・実装技術シンポジウム論文集. 10巻. 197-202 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 土岐武久, 松坂壮太, 高橋康夫: "異種金属間の常温凝着挙動に関する基礎的検討"第10回エレクトロニクスにおけるマイクロ接合・実装技術シンポジウム論文集. 10巻. 203-208 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 高橋康夫, 亀田貴理, 荒谷修三: "超音波併用熱圧着微細接合プロセスにおける界面変形挙動の数値的検討"第9回「エレクトロニクスにおけるマイクロ接合・実装技術」シンポジウム論文集. Vol.9. 67-72 (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] Yasuo Takahashi, Souta Matsusaka: "Adhesional bonding of fine gold wires to metal substrates"Journal of Adhesion Science and Technology. Vol.17, No.3. 435-451 (2003)

    • Related Report
      2002 Annual Research Report

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Published: 2002-04-01   Modified: 2016-04-21  

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