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Solidification control of multicrystal silicon ingot for solar battery

Research Project

Project/Area Number 14350401
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Metal making engineering
Research InstitutionKYUSHU UNIVERSITY

Principal Investigator

OGI Keisaku  KYUSHU UNIVERSITY, Faculty of Engineering, Professor, 大学院・工学研究院, 教授 (40038005)

Co-Investigator(Kenkyū-buntansha) MIYAHARA Hirofumi  KYUSHU UNIVERSITY, Faculty of Engineering, Associate Professor, 大学院・工学研究院, 助教授 (90264069)
MORI Nobuyuki  KYUSHU UNIVERSITY, Faculty of Engineering, Associate Professor, 大学院・工学研究院, 助教授 (20108666)
Project Period (FY) 2002 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥10,400,000 (Direct Cost: ¥10,400,000)
Fiscal Year 2004: ¥2,100,000 (Direct Cost: ¥2,100,000)
Fiscal Year 2003: ¥4,300,000 (Direct Cost: ¥4,300,000)
Fiscal Year 2002: ¥4,000,000 (Direct Cost: ¥4,000,000)
KeywordsSolar battery / multicrystal silicon / faceted growth / twin boundary / crystal growth / undercooling / photoelectric transformation / diffusion length of carrier / 発光電 / ファセット界面 / 機能性材料 / ファセット
Research Abstract

The mechanisms of columnar structure growth of the multicrystal silicon are investigated to the development of the photoelectric transformation efficiency and the productivity of solar battery cell fabricated by the unidirectional solidification technique.
First of all, solar battery- grade high purity silicon crystals were solidified in small size crucibles (the inside diameter of 20 mm and the height of 100 mm) at the velocity of 0.075〜9.6 mm/s and a temperature gradient of 20K/cm by using the Bridgman type furnace. The undercoolings of nucleation and grain growth, the grain sizes and the crystal orientations of silicon multicrystal were investigated in related to the solidification conditions. The columnar structures are observed parallel to the heat flow direction in a velocity about 1 mm/min, and the larger size grains are obtained at the lower solidification speed. The crystal size becomes small with the increase of growth velocity and an equiaxed grain structure start forming abo … More ve a velocity around 1.8 mm/min.
Twin boundaries, which have the crystal orientation relationship of sigma 3, grow parallel to the heat flow direction. Thus, the undercooling and driving force for crystal growth are estimated by the model based on two-dimensional nucleus growth regime. It was revealed that the undercooling of the <211> direction growth with twin boundary decreases to about 70 % of the case of <111> direction growth and reentrant corner of twin boundary gives an advantage to the faceted growth. Similar phenomena is obtained by the computer simulation based on the molecular dynamics theory. Therefore we conclude the kink site of the reentrant corner on twin boundary encourages the solidification velocity increasing and the development of grain size.
The silicon crystal grows to the orientation between <211> to <101> along to the crucible bottom regardless on the form of the crucible shape and configuration at initial solidification stage. Similar phenomena are appeared even in the middle size specimen (the inside diameter of 80mm and the height of 20 mm) and also in the large size solar battery cell. Therefore, the grain size and grain orientation can be controlled by the covering the specimen bottom with the silicon crystal, which solidified toward the <211>〜<101> orientation due to the twin boundary at initial solidification stage, and then the growing upward at the relatively slow solidification velocity until final solidification stage. Less

Report

(4 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • 2002 Annual Research Report
  • Research Products

    (5 results)

All 2005 2004

All Journal Article (5 results)

  • [Journal Article] Effect of Twin Growth on Unidirectional Solidification Control of Multicrystal Silicon for Solar Cells2005

    • Author(s)
      Hirofumi Miyahara, Seiko Nara, Masayuki Okugawa, Keisaku Ogi
    • Journal Title

      MATERIALS TRANSACTIONS 69(5)(In press)

    • NAID

      10015701812

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Effect of Twin Growth on Unidirectional Solidification Control of Multicrvstal Silicon for Solar Cells2005

    • Author(s)
      Hirofumi Miyahara, Seiko Nara, Masayuki Okugawa, Keisaku Ogi
    • Journal Title

      MATERIALS TRANSACTIONS 69・5(in press)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 太陽電池セル用多結晶シリコンの結晶成長に及ぼす双晶の効果2004

    • Author(s)
      宮原広郁, 奈良正功, 奥川誠之, 大城 桂作
    • Journal Title

      日本金属学会誌 68(10)

      Pages: 919-926

    • NAID

      10013717575

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Effect of Twins on Crystal Growth of Polycrystalline Silicon for Solar Cells2004

    • Author(s)
      Hirofumi Miyahara, Seiko Nara, Masayuki Okugawa, Keisaku Ogi
    • Journal Title

      Journal of the Japan Institute of Metals 68(10)

      Pages: 919-926

    • NAID

      10013717575

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 太陽電池セル用多結晶シリコンの結晶成長に及ぼす双晶の効果2004

    • Author(s)
      宮原広郁, 奈良正功, 奥川誠之, 大城 桂作
    • Journal Title

      日本金属学会誌 68・10

      Pages: 919-926

    • NAID

      10013717575

    • Related Report
      2004 Annual Research Report

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Published: 2002-04-01   Modified: 2016-04-21  

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