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Development of high-speed and high-accuracy machining system based on servo data

Research Project

Project/Area Number 14550251
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Intelligent mechanics/Mechanical systems
Research InstitutionNumazu College of Technology

Principal Investigator

FUJIO Mikio  Numazu College of Technology, Computer and Control Engineering, Associate Professor, 制御情報工学科, 助教授 (70238541)

Project Period (FY) 2002 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥2,100,000 (Direct Cost: ¥2,100,000)
Fiscal Year 2004: ¥100,000 (Direct Cost: ¥100,000)
Fiscal Year 2003: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 2002: ¥1,300,000 (Direct Cost: ¥1,300,000)
Keywordshi-speed and hi-accuracy machining / servo data / geometrical interpolation / motion error / NC machining simulation / radius deviation of circular paths / boundary-map geometric model / サーボシミュレーション / 円弧半径減少量
Research Abstract

The purpose of this research is to develop the high speed and high accuracy machining system that is capable of responding appropriately to next generation keeping advantage in the worldwide. Recently the requirement of machining accuracy for die and mold becomes close to the micro meter order even if using the common machine tools. Current machining system is composed with the element of CAD, CAM, CNC and machine tool and each one is developed individually in other makers. It is necessary to realize the new high speed and high accuracy system that these elements are integrated and fused with data stream.
In this research, each element is standardized by a servo data which is a final data to control servo motors built in the table of machine tool. The servo data is a command positions per interpolation time. Generation of this servo data from the geometric model of objective shape is named the geometrical interpolation. The geometrical interpolation calculates servo data considering acceleration and deceleration position which are suitable for the geometry of objective shape directly. On the other hand, the errors such as motion error, tool deflection error and so on occur during actual machining processes. To compensate these errors, the prediction compensation is developed. The prediction errors are calculated by NC machining simulation by using servo data, then the servo data is corrected based on prediction errors.
In this report, geometrical interpolation and prediction compensation are developed and validated by experimental measurement of traced positions. The objective shape is combined of circle, arc and line of the experiment and compensated error is a motion error. As a result of this research, it is evident that proposed system is able to reduce the position error caused by interpolation error of NC program and motion error.

Report

(4 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • 2002 Annual Research Report
  • Research Products

    (27 results)

All 2004 2003 2002 Other

All Journal Article (15 results) Publications (12 results)

  • [Journal Article] サーボデータ制御に基づく高速高精度加工システムの開発2004

    • Author(s)
      藤尾三紀夫, 柳下福蔵, 鈴木裕ほか
    • Journal Title

      日刊工業新聞社 型技術 12月号 2004 19・13

      Pages: 78-79

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] サーボデータ制御に基づく高速高精度加工システムの開発-実機での検証-2004

    • Author(s)
      藤尾三紀夫, 渡邉将人, 鈴木裕ほか
    • Journal Title

      2004年度精密工学会秋季大会 講演予稿集 (CD-ROM)

    • NAID

      130004655648

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] サーボデータ制御に基づく高速高精度加工システムの開発-運動誤差補正への適用-2004

    • Author(s)
      藤尾三紀夫, 渡邉将人, 鈴木裕ほか
    • Journal Title

      2004年度精密工学会春季大会 講演予稿集 (CD-ROM)

    • NAID

      130004656024

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of high-speed and high-accuracy machining system based on servo data (in Japanese)2004

    • Author(s)
      Mikio Fujio
    • Journal Title

      Die and Mold Technology Vol.19No.13

      Pages: 78-79

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] サーボデータ制御に基づく高速高精度加工システムの開発2004

    • Author(s)
      藤尾三紀夫, 柳下福蔵, 鈴木裕ほか
    • Journal Title

      日刊工業新聞社 型技術 12月号 Vol.19, No.13

      Pages: 78-79

    • Related Report
      2004 Annual Research Report
  • [Journal Article] サーボデータ制御に基づく高速高精度加工システムの開発-運動誤差補正への適用-2004

    • Author(s)
      藤尾三紀夫, 渡邉将人, 鈴木裕ほか
    • Journal Title

      2004年度精密工学会秋季大会 講演予稿集 (CD-ROM)

    • NAID

      130004656024

    • Related Report
      2004 Annual Research Report
  • [Journal Article] An application for Boundary-Map geometric model to the multi-axis NC simulator2003

    • Author(s)
      Mikio Fujio, Hukuzo Yagishita, Hiroshi Suzuki
    • Journal Title

      Proceedings of International Conference on Leading Edge Manufacturing in 21st Century

      Pages: 819-822

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] Development of a CAD/CAM System Based on Boundary-Map Data Structure2003

    • Author(s)
      Mikio Fujio, Hukuzo Yagishita, Hiroshi Suzuki
    • Journal Title

      Proceedings of The 6th International Conference on Progress of Machining Technology

      Pages: 811-816

    • NAID

      110001368154

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] An application for Boundary-Map geometric model to the multi-axis NC simulator2003

    • Author(s)
      Mikio Fujio
    • Journal Title

      Proceedings of International Conference on Leading Edge Manufacturing in 21st Century

      Pages: 819-822

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of a CAD/CAM System Based on Boundary-Map Data Structure2003

    • Author(s)
      Mikio Fujio
    • Journal Title

      Proceedings of The 6th International Conference on Progress of Machining Technology

      Pages: 811-816

    • NAID

      110001368154

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Boundary-Map形状モデルに基づく高速高精度加工システムの提案 第3回 高速高精度加工システムの開発2002

    • Author(s)
      藤尾三紀夫
    • Journal Title

      工業調査会 機械と工具 2月号 46・2

      Pages: 105-110

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] A study of high-speed and high-accuracy machining System based on Boundary-Map geometric model (in Japanese) (3^<rd> Development of high-speed and high-accuracy machining system)2002

    • Author(s)
      Mikio Fujio
    • Journal Title

      Tool Engineer Vol.46No.2

      Pages: 105-110

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Boundary-Map形状モデルに基づく高速高精度加工システムの提案 第3回 高速高精度加工システムの開発2002

    • Author(s)
      藤尾三紀夫
    • Journal Title

      工業調査会 機械と工具 46・2

      Pages: 105-110

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Development of high-speed and high-accuracy machining system based on servo data - verification by using machine tool -(in Japanese)

    • Author(s)
      Mikio Fujio
    • Journal Title

      2004 fall Annual meeting of the Japan precision Engineering society for A53

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of high-speed and high-accuracy machining system based on servo data - applying to motion error -(in Japanese)

    • Author(s)
      Mikio Fujio
    • Journal Title

      2004 spring Annual meeting of the Japan precision Engineering society for C39

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Publications] 藤尾三紀夫: "Boundary-Map形状モデルに基づく高速高精度加工システムの提案 第3回高速高精度加工システムの開発"工業調査会 機械と工具. 46, 2. 105-110 (2002)

    • Related Report
      2003 Annual Research Report
  • [Publications] Mikio Fuiio, Hukuzo Yagishita, Hiroshi Suzuki: "Development of a CAD/CAM System Based on Boundary-Map Data Structure"Proceedings of The 6th International Conference on Progress of Machining Technology. 811-816 (2002)

    • Related Report
      2003 Annual Research Report
  • [Publications] 藤尾三紀夫, 柳下福蔵, 鈴木裕: "サーボデータ制御に基づく高速高精度加工システムの開発に関する研究"ロボティクス・メカトロニクス講演会2003講演予稿集. (CD-ROM). (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 藤尾三紀夫, 山本詩乃ほか: "ダイレクトサーボに基づく高速高精度加工システムの謎(第4報)実加工によるシステムの検証"2003年度精密工学会秋季大会講演予稿集. (CD-ROM). (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Mikio Fujio, Hukuzo Yagishita, Hiroshi Suzuki: "An application for Boundary-Map geometric model to the multi-axis NC simulator"Proceedings of International Conference on Leading Edge Manufacturing in 21^<st> Century. 819-822 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 藤尾三紀夫, 渡邉将人ほか: "サーボデータ制御に基づく高速高精度加工システムの開発-運動誤差補正への適用-"2004年度精密工学会春季大会講演予稿. (CD-ROM). (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 鈴木裕, 藤尾三紀夫: "連載 CAMシステムにおけるデータ処理 第5回B-mapデータ構造に基づくデータ処理"日刊工業新聞社型技術. 17,12. 98-104 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 藤尾三紀夫, 柳下福蔵, 鈴木裕: "ダイレクトサーボに基づく高速高精度加工システムの開発に関する研究"機械学会第4回生産加工・工作機械部門講演会講演論文集. 23-24 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] 藤尾三紀夫: "Boundary-Map形状モデルに基づく高速高精度加工システムの提案 第3回高速高精度加工システムの開発"工業調査会 機械と工具. 46,2. 105-110 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] Mikio Fujio, Hukuzo Yagishita, Hiroshi Suzuki: "Development of a CAD/CAM System Based on Boundary-Map Data Structure"Proceedings of The 6th International Conference on Progress of Machining Technology. 811-816 (2002)

    • Related Report
      2002 Annual Research Report
  • [Publications] Mikio Fujio, Hukuzo Yagishita, Hiroshi Suzuki: "An application for Boundary-Map geometric model to the multi-axis NC simulator"Proceedings of International Conference on Leading Edge Manufacturing in 21^<st> Century. (発売予定). (2003)

    • Related Report
      2002 Annual Research Report
  • [Publications] 藤尾三紀夫, 柳下福蔵, 鈴木裕: "サーボデータ制御に基づく高速高精度加工システムの開発に関する研究"日本機械学会Robomec 2003講演論文集. (発売予定). (2003)

    • Related Report
      2002 Annual Research Report

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Published: 2002-04-01   Modified: 2016-04-21  

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