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FORMATION AND PROPERTIES OF ZINC BASE COMPOSITE COATINGS BY THE SOLD COLD SPRAYING

Research Project

Project/Area Number 14550716
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionKINKI UNIVERSITY

Principal Investigator

MORIMOTO Jinji  Kinki University, School and Technology, Professor, 理工学部, 教授 (30088471)

Co-Investigator(Kenkyū-buntansha) SASAKI Yho  Kinki University, School and Technology, Associate Professor, 理工学部, 講師 (70205871)
ABE Nobuyuki  Kinki University, School and Technology, Associate Professor, 接合科学研究所, 助教授 (90127176)
Project Period (FY) 2002 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥4,000,000 (Direct Cost: ¥4,000,000)
Fiscal Year 2004: ¥1,100,000 (Direct Cost: ¥1,100,000)
Fiscal Year 2003: ¥1,100,000 (Direct Cost: ¥1,100,000)
Fiscal Year 2002: ¥1,800,000 (Direct Cost: ¥1,800,000)
KeywordsSolid cold spraying / Zn-Fe alloy powder / Photo-catalytic propertiy / Wear resistnce / TiO_2-Zn composite coating / Metal / ceramic composite coating / Anatase TiO_2 powder / High-power Diode laser / セラミック皮膜 / Zn基合金機能皮膜 / TiO_2-Zn複合合金皮膜 / 水質浄化機能
Research Abstract

Thermal spraying technology has been used for erosion resistance, heat resistance and corrosion resistance. In the new solid cold spray process, the is formed by high-velocity particles impacting with the substrate to be coated. These particles bond mechanically with the substrate by way of plastic deformation only. Solid cold sprayed coatings have defects such as connected pores and poorly bonded lamellae which deteriorate coating properties. In this research, a direct diode laser was utilized for laser treatments of cold sprayed composite coatings. The laser treatment is the present subject of research in order to obtain denser coatings with good adhesion to the substrate. Therefore laser technology in combination with solid cold spraying broadens the area of applications for cold sprayed coatings.
The results are summarized as follows.
1)The photo-catalytic properties of the coatings of TiO_2-Zn composite were excellent, being equivalent to those of anatase TiO_2 powders. As can be seen from the XRD results, it was observed that anatase of TiO_2 and some Zn-Fe were formed in the coatings.
2)Particle velocity and the hardness of substrate had a more significant effect on the quantity of adhered than spraying distance. The Zn-base coating thickness (weight gain) increased as particle impact velocity increased due to the increased air jet pressure.
3)The laser treated TiO_<2->ZrO_<2->WC coatings showed high microhardness values from 1280 to 1490 VHN. The laser treatment was found to improved the particle bond strength and density on the optimum conditions as of the laser power and scan speed.

Report

(4 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • 2002 Annual Research Report
  • Research Products

    (15 results)

All 2004 2003 Other

All Journal Article (12 results) Publications (3 results)

  • [Journal Article] Improvement of solid cold sprayed TiO_2-Zn coating with direct diode laser2004

    • Author(s)
      森本純司, 佐々木洋, 阿部信行
    • Journal Title

      Vacuum 73

      Pages: 527-532

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] Formation and Properties of TiO_2-ZrO_2-Zn Layers by using High-Power Diode Laser2004

    • Author(s)
      森本純司, 小野田哲也, 阿部信行, 塚本雅裕
    • Journal Title

      Proceedings of 23th international congress on Applications of Laser & Electro-Optics 2004

      Pages: 906-910

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Surface hardening of steel with High Power Diode Laser2004

    • Author(s)
      森本純司, 阿部信行, 塚本雅裕
    • Journal Title

      Proceed of the International Conference on New Frontiers of Process Science and Engineering in Advanced Materials(PSEA'04)

      Pages: 625-629

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Improvement of solid cold sprayed TiO_2-Zn coating with direct diode laser2004

    • Author(s)
      J.Morimoto, Y.Sasaki, T.Onoda, N.Abe
    • Journal Title

      Vacuum Vol.73 No.2

      Pages: 527-532

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Formation and properties of TiO_2-ZrO_2-Zn layers by using high-powerdiode laser.2004

    • Author(s)
      J.Morimoto, T.Onoda, M.Tsukamoto, N.Abe
    • Journal Title

      Proceedings of the 23^<rd> inter. congress on applications of lasers & Electro-optics.

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Surface hardening of steel with high power diode laser.2004

    • Author(s)
      J.Morimoto, T.Onoda, S.Fukuhara, N.Abe
    • Journal Title

      Proceedings of the International on New Frontiers of Process Science and Engineering in Advanced Materials

      Pages: 625-629

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Formation and Properties of TiO_2-ZrO_2-Zn Layers by using High-Power Diode Laser2004

    • Author(s)
      森本純司, 小野田哲也, 阿部信行, 塚本雅裕
    • Journal Title

      Preceedings of 23th international congress on Applications of Laser & Electro-Optics 2004

      Pages: 906-910

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Surface hardening of steel with High Power Diode Laser2004

    • Author(s)
      森本純司, 阿部信行, 塚本雅裕
    • Journal Title

      Proceedings of the International Conference on New Frontiers of Process Science and Engineering in Advanced Materials (PSEA'04)

      Pages: 625-629

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 高周波加熱法によるSolid cold spray Zn基合金皮膜の改質2003

    • Author(s)
      森本純司, 佐々木洋
    • Journal Title

      プラズマ応用と複合機能材料 Vol.12

      Pages: 99-100

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] Surface modifficarion of cold sprayed coating by using direct diode laser2003

    • Author(s)
      森本純司, 佐々木洋, 阿部信行
    • Journal Title

      Proceedings of the Second international WL-T-Conference on Laser in Manufacturing

      Pages: 61-65

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Surface modification of cold sprayed coating by using diode laser2003

    • Author(s)
      J.Morimoto, Y.Sasaki, T.Onoda, N.Abe
    • Journal Title

      Proceedings of second international WLT conference on Lasers in in Manufacturing

      Pages: 61-65

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Surface modification of cold sprayed coating by using direct diode laser2003

    • Author(s)
      森本純司, 佐々木洋, 阿部信行
    • Journal Title

      Proceedings of the Second international WL-T-Conference on Lasers in Manufacturing

      Pages: 61-65

    • Related Report
      2004 Annual Research Report
  • [Publications] 森本純司, 佐々木 洋: "高周波加熱法によるSolid cold spray Zn基合金皮膜の改質"プラズマ応用と複合機能材料. Vol.12. 99-100 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 森本純司, 佐々木洋, 阿部信行: "Surface madiffication of cold sprayed coating by using direct diode Laser"Proceedings of the Second International WL-T-Conference on Lasers in Manufacturing. 61-65 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 森本純司, 佐々木 洋: "高周波加熱法によるSolid cold spray Zn基合金皮膜の改質"プラズマ応用と複合機能材料. Vol.12. 99-100 (2003)

    • Related Report
      2002 Annual Research Report

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Published: 2002-04-01   Modified: 2016-04-21  

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