Inspection system of gear measuring machine by virtual gear checker
| Project/Area Number |
15206018
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| Research Category |
Grant-in-Aid for Scientific Research (A)
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| Allocation Type | Single-year Grants |
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| Section | 一般 |
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| Research Field |
Design engineering/Machine functional elements/Tribology
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| Research Institution | Kyoto University |
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Principal Investigator |
KUBO Aizoh Kyoto University, Department of mechanical engineering and science, Professor, 工学研究科, 教授 (10027899)
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| Co-Investigator(Kenkyū-buntansha) |
KOMORI Masaharu Kyoto University, Associate professor, 工学研究科, 助教授 (90335191)
NONAKA Tetsuya Kyoto University, Research associate, 工学研究科, 助手 (00180761)
吉住 恵一 松下電器産業株式会社, 高度生産システム開発カンパニー・3次元ナノ測定グループ, グループマネージャ[研究職]
佐藤 孝 大阪精密機械株式会社, 統括部長[研究職]
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| Project Period (FY) |
2003 – 2005
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| Project Status |
Completed (Fiscal Year 2005)
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| Budget Amount *help |
¥48,360,000 (Direct Cost: ¥37,200,000、Indirect Cost: ¥11,160,000)
Fiscal Year 2005: ¥5,460,000 (Direct Cost: ¥4,200,000、Indirect Cost: ¥1,260,000)
Fiscal Year 2004: ¥15,080,000 (Direct Cost: ¥11,600,000、Indirect Cost: ¥3,480,000)
Fiscal Year 2003: ¥27,820,000 (Direct Cost: ¥21,400,000、Indirect Cost: ¥6,420,000)
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| Keywords | Gear / Accuracy inspection / Accuracy of tooth flank from / Virtual machine / Involute artifact |
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| Research Abstract |
The performance of gears, e.g.for vehicles, is influenced much by 3 dimensional tooth flank form of 100nm order and therefore it is necessary to accomplish the high accuracy of gear measuring machine (gear checker) used for quality control. ISO quality guarantee system requires suppliers to clarify the measurement uncertainty of measuring machine for quality control. In this research, virtual gear checker, a simulation model of gear measuring machine, is proposed, where the mechanism and the motion of the machine and a variety of errors of it are incorporated. Virtual gear checker outputs the virtual measured data with errors and it clarifies the uncertainty of gear checker measurement. The followings are accomplished in this research.
(1)Simulation model of gear measuring machine (Virtual gear checker) program was developed, where the mechanisms and errors of the machine are considered. It is confirmed that virtual gear checker outputs reasonable virtual measuring data and the uncertainty of measurement. Virtual measurement was applied into the measurement of spur gear artifact and helical gear artifact and its uncertainty is evaluated.
(2)The influence of the errors of gear checker on measured data is investigated by virtual gear checker. The inspection/calibration method by using gear artifacts is proposed.
(3)Highly precise measuring method of gear artifact by ultra precise contact probe 3D measuring machine and the analyzing method of measured data are developed. It contributes to high accuracy calibration of gear artifacts.
(4)Structure of precise involute artifact, on which inspection/calibration system of gear checker is based, is investigated.
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Report
(4 results)
Research Products
(4 results)
