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Solidification process control of intermetallic-based multi-phase heat resistant alloys applicable at ultra-high temperature

Research Project

Project/Area Number 15206075
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section一般
Research Field Structural/Functional materials
Research InstitutionTokyo Institute of Technology

Principal Investigator

MISHIMA Yoshinao  Tokyo Institute of Technology, Interdisciplinary Graduate School of Science and Engineering, Professor, 大学院・総合理工学研究科, 教授 (00143660)

Co-Investigator(Kenkyū-buntansha) HOSODA Hideki  Tokyo Institute of Technology, Precision and Intelligence Laboratory, Associate Professor, 精密工学研究所, 助教授 (10251620)
KIMURA Yoshisato  Tokyo Institute of Technology, Interdisciplinary Graduate School of Science and Engineering, Associate Professor, 大学院・総合理工学研究科, 助手 (90262295)
Project Period (FY) 2003 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥49,270,000 (Direct Cost: ¥37,900,000、Indirect Cost: ¥11,370,000)
Fiscal Year 2005: ¥3,120,000 (Direct Cost: ¥2,400,000、Indirect Cost: ¥720,000)
Fiscal Year 2004: ¥2,860,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥660,000)
Fiscal Year 2003: ¥43,290,000 (Direct Cost: ¥33,300,000、Indirect Cost: ¥9,990,000)
KeywordsHeat resistant materials / Intermetallic compounds / Casting / Microstructural control / Room temperature toughness / 高温強度 / 室温靭性 / 材料設計 / 一方向凝固 / 高融点金属 / 溶解・鋳造 / 浮遊帯溶融炉
Research Abstract

Design of heat resisting materials has involved the microstructure control on two- or multi-phase alloys in which an intermetallic compound is the major constituents. Higher the operating temperature is desired, such compounds are favored as having a complex ordered crystal structure and therefore a high melting point. Since such a intermetallic compound is brittle in nature, strategy for the microstructure control has been to introduce some amount of ductile phase and to design the morphology of the mixture via for example an invariant reaction. However in the previous work on developing a new class of heat resisting materials which exhibit a superior performance than the commercial nickel-base superalloys, solidification defects such as macro-voids and micro-cracks have been frequently resulted during solidification. It should be caused by the difference in thermal expansion coefficient between a brittle intermetallic metallic phase, which is most often appears as a primary solid pha … More se from a liquid, and a ductile phase formed through an invariant reaction. It is necessary to avoid those defects by controlling the solidification process in order to obtain a sound ingot so that the evaluation of mechanical properties should be accurate to design a proper microstructure control.
In the present work, the solidification process parameters have been investigated in alloys based on such refractory metal elements as Mo, Ta, and Nb in which their silicides such as MoSi_2 are the major constituent with some amount of ductile primary solid solution of each element with silicon. Comparison has been made with the processes of arc melting and optical floating zone (OFZ) methods. Also the design of a new class of iron-base alloys in which Fe_3AlC is a major constituent has been attempted. It has been shown that by proper choice of solidification rate upon OFZ method, a sound ingot can be fabricated with aligned two-phase mixture to exhibit an excellent combination of high temperature strength and some ductility Less

Report

(4 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • Research Products

    (6 results)

All 2006 2005 2004

All Journal Article (6 results)

  • [Journal Article] Microstructure and Mechanical Properties of MoSi_2/TaSi_2 Two-phase alloys2006

    • Author(s)
      Y.Kimura, M.Komiyama, Y.Mishima
    • Journal Title

      Intermetallics (impress)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Mixrostructure and Mechanical Properties of MoSi2TaSi2 Two-phase alloys2006

    • Author(s)
      Y.Kimura, M.Komiyama, Y.Mishima
    • Journal Title

      Intermetallics (in press)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Microstructure, and Mechanical Properties of(Nb)/Nb_5Si_3 Two-Phase Alloys2005

    • Author(s)
      Y.Kimura, et al.
    • Journal Title

      Metallurgical and Materials Transactions A 36A

      Pages: 483-488

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Microstructure Control of Co_3AlC-base Heat Resistant Alloys using Optical Floating Zone Melting2005

    • Author(s)
      Y.Kimura, et al.
    • Journal Title

      Materials Science Forum 475-479

      Pages: 833-836

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Solidification Process and Mechanical Behavior of the Nb/Nb_5Si_3 Two Phase Alloys in the Nb-Ti-Si System2004

    • Author(s)
      N.Sekido, Y.kimura, S.miura, Y.Mishima
    • Journal Title

      Materials Transactions 45・12

      Pages: 3264-3271

    • NAID

      10014238122

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Solidification Process and Mechanical Behavior of the Nb/Nb_5Si_3 Two Phase Alloys in the Nb-Ti-Si System2004

    • Author(s)
      N.Sekido, Y.Kimura, S.miura, Y.Mishima
    • Journal Title

      Materials Transactions Vol.45, No.12

      Pages: 3264-3271

    • NAID

      10014238122

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary

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Published: 2003-04-01   Modified: 2016-04-21  

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