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Integrated Reliability Evaluation and Design for Advanced 3D Electronics Packaging

Research Project

Project/Area Number 15360048
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionYokohama National University

Principal Investigator

YU Qiang  Yokohama National University, Faculty of Engineering, Assistant Professor, 大学院・工学研究院, 助教授 (80242379)

Co-Investigator(Kenkyū-buntansha) SHIRATORI Masaki  Yokohama National University, Faculty of Engineering, Professor, 大学院・工学研究院, 教授 (60017986)
SHIBUTANI Tadahiro  Yokohama National University, Faculty of Engineering, Research Associate, 大学院・工学研究院, 助手 (10332644)
Project Period (FY) 2003 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥15,300,000 (Direct Cost: ¥15,300,000)
Fiscal Year 2005: ¥2,800,000 (Direct Cost: ¥2,800,000)
Fiscal Year 2004: ¥4,100,000 (Direct Cost: ¥4,100,000)
Fiscal Year 2003: ¥8,400,000 (Direct Cost: ¥8,400,000)
KeywordsElectronics packaging / Reliability Evaluation / Integrated Reliability Design / Solder Joints / Influence of the design factors / Clustering analysis / Response Surface Method / Database for Fatigue Life / 3次元実装工学 / 構造信頼性 / 信頼性設計 / マイクロはんだ接合 / マルチ破壊モード / 疲労 / 統計的最適化 / 界面破壊 / 3次元実装 / 多層薄膜 / 鉛フリーはんだ / 熱疲労破壊 / 統計的設計支援システム / マイクロ多層構造 / 破壊モード制御 / 疲労破壊 / 設計支援システム / ばらつき評価
Research Abstract

It is forecast that high-density packaging, including 3D packaging, will become a main surface mount technology because of a need in the high-frequency areas of high-speed signal transmission. In the 3D packaging technology, an integrated design that unites the technology of semiconductor design, substrate design and equipment design is necessary. In addition, it is necessary to shorten the development time by completing the design at an early design stage in order to dominate technological competition. Additionally, due to the environmental problems associated with lead, the movement to establish regulations for the removal of lead and the use of lead-free solder material to replace Sn-Pb solder are growing rapidly now. With such new 3D packaging technology and design concepts, the reliability assessment and establishment of design techniques are very important factors.
In this paper, reliability assessment and design problems, which must be solved before lead-free solder can be used in practical applications, are examined using analytical and experimental methods. Through this study, reliability assessment and design problems, which have become very important in practical applications of lead-free solder, are shown, and solutions for these problems are proposed. As a result of this study, it is possible to improve the reliability of lead-free solder joints and the efficiency of reliability assessments as well as to reduce production costs by shortening the design period.

Report

(4 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • Research Products

    (34 results)

All 2005 2004 Other

All Journal Article (28 results) Publications (6 results)

  • [Journal Article] Electrostatically Actuated Micromirror Array Assembled by Using Solder Flip Chip Bonding and Electro-Thermal Fuse-Away Tethers2005

    • Author(s)
      石川浩嗣, 三木隆弘, 間宮宏樹, 干強
    • Journal Title

      エレクトロニクス実装学会誌 8・2

      Pages: 108-115

    • NAID

      110001845084

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] ナノスクラッチ試験によるSi3N4/Cu薄膜界面損傷機構2005

    • Author(s)
      澁谷忠弘, 干強, 白鳥正樹, 赤井武志
    • Journal Title

      日本機械学会論文集(A編) 71・706

      Pages: 884-890

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 実装信頼性評価・設計におけるシミュレーション技術とその応用2005

    • Author(s)
      干強, 白鳥正樹
    • Journal Title

      電子情報通信学会論文誌C Vol.J88-C・11

      Pages: 851-858

    • NAID

      110003496097

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Fatigue reliability evaluation for Sn-Zn-Bi and Sn-Zn lead-free solder joints2005

    • Author(s)
      Qiang Yu, Jae-Chul Jin, Do-Seop Kim, Masaki Shiratori
    • Journal Title

      Materials Transactions 46・11

      Pages: 2316-2321

    • NAID

      10016868672

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] The assessment of influence of the design factors on the reliability of BGA solder joints2005

    • Author(s)
      Jae-Chul Jin, Qiang Yu, Tadahiro Shibutani, Hirokazu Abe, Masaki Shiratori
    • Journal Title

      Key Engineering Materials 297-300

      Pages: 1822-1827

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Electrostatically Actuated Micromirror Array Assembled by Using Solder Flip Chip Bonding and Electro-Thermal Fuse-Away Tethers2005

    • Author(s)
      Koji Ishikawa, Takahiro Miki, Hiroki Mamiya, Qiang Yu
    • Journal Title

      Journal of Japan Institute of Electronics Packaging Vol.8, No.2

      Pages: 108-115

    • NAID

      110001845084

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Mechanism of Damage Process on the Si3N4/Cu Interface in Nanoscratch Test2005

    • Author(s)
      Tadahiro Shibutani, Qiang Yu, Masaki Shiratori, Takeshi Akai
    • Journal Title

      Transactions of the JSME Vol.71, No.706

      Pages: 884-890

    • NAID

      110004071282

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Simulation Technologies and Applications for Reliability Assessment and Design of Electronics Packaging2005

    • Author(s)
      Qiang Yu, Masaki Shiratori
    • Journal Title

      IEICE Transactions on Electronics Vol.J88-C, No.11

      Pages: 851-858

    • NAID

      110003496097

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Fatigue reliability evaluation for Sn-Zn-Bi and Sn-Zn lead-free solder joints2005

    • Author(s)
      Qiang Yu, Jae-Chul Jin, Do-Seop Kim, Masaki Shiratori
    • Journal Title

      Materials Transactions Vol.46, No.11

      Pages: 2316-2321

    • NAID

      10016868672

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] The assessment of influence of the design factors on the reliability of BGA solder joints2005

    • Author(s)
      Jae-Chul Jin, Qiang Yu, Tadahiro Shibutani, Hirokazu Abe, Masaki Shiratori
    • Journal Title

      Key Engineering Materials Vols.297-300

      Pages: 1822-1827

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 実装信頼性評価・設計におけるシミュレーション技術とその応用2005

    • Author(s)
      于強, 白鳥正樹
    • Journal Title

      電子情報通信学会論文誌C J88-C・11

      Pages: 851-858

    • NAID

      110003496097

    • Related Report
      2005 Annual Research Report
  • [Journal Article] The Assessment of Influence of the Design Factors on the Reliability of BGA Solder Joints2005

    • Author(s)
      Jin, J.C., Yu, Q., Shibutani, T., Abe, H., Shiratori, M.
    • Journal Title

      Key Engineering Materials 297-300

      Pages: 1822-1827

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Fatigue reliability evaluation for Sn-Zn-Bi and Sn-Zn lead free solder joints2005

    • Author(s)
      Yu, Q., Jin, J.C., Kim, D.S., Shiratori, M.
    • Journal Title

      Materials Transactions 46・11

      Pages: 2316-2321

    • NAID

      10016868672

    • Related Report
      2005 Annual Research Report
  • [Journal Article] ナノスクラッチ試験によるSi_3N_4/Cu薄膜界面損傷機構2005

    • Author(s)
      澁谷忠弘, 于強, 白鳥正樹他
    • Journal Title

      日本機械学会論文集A編 71・706

      Pages: 864-890

    • NAID

      110004999024

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Thermal Fatigue Assessment of Lead - Free Solder Joints2005

    • Author(s)
      Qiang Yu
    • Journal Title

      Proc.of the International Workshop on Thermal Investigation of ICs and Systems

      Pages: 204-211

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Early-Stage Analysis for MEMS Structural Optimization II : Its Application to Microrelay Reliability2005

    • Author(s)
      Qiang Yu, et al.
    • Journal Title

      Proceedings of the Pacific Rim/ASME International Intersociety Electronic & Photonic Packaging Conference (IPACK2005-73049)

      Pages: 1-6

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 鉛フリーはんだ接合部の応力・非線形ひずみ振幅評価に及ぼす硬化則の影響2004

    • Author(s)
      金道燮, 干強, 澁谷忠弘, 白烏正樹
    • Journal Title

      エレクトロニクス実装学会誌 7-2

      Pages: 161-169

    • NAID

      110001235346

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 階層的クラスタリングに基づく応答曲面法2004

    • Author(s)
      影山雄介, 干強
    • Journal Title

      日本機械学会論文集(A編) 70・695

      Pages: 953-961

    • NAID

      110004998785

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 多層サブミクロン薄膜における界面コーナー部はく離発生条件の破壊力学的評価2004

    • Author(s)
      澁谷忠弘, 干強, 白鳥正樹, 鶴賀哲
    • Journal Title

      材料 53・8

      Pages: 850-855

    • NAID

      110006266334

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Nonlinear Behavior Study on Effect of Hardening Rule of Lead Free Solder Joint2004

    • Author(s)
      Do-Seop Kim, Qiang Yu, Tadahiro Shibutani, Masaki Shiratori
    • Journal Title

      Journal of Japan Institute of Electronics Packaging Vol.7, No.2

      Pages: 161-169

    • NAID

      110002525974

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Response Surface Method Using Hierarchical Clustering2004

    • Author(s)
      Yusuke Kageyama, Qiang Yu
    • Journal Title

      Transactions of the JSME Vol.70, No.695

      Pages: 953-961

    • NAID

      110004998785

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Evaluation of Crack Initiation at the Corner of the Interface between Sub-Micron Films on the Basis of Fracture Mechanics Concept2004

    • Author(s)
      Tadahiro Shibutani, Qiang Yu, Masaki Shiratori, Tetsu Tsuruga
    • Journal Title

      J.Soc.Mat.Sci.Japan Vol.53, No.8

      Pages: 850-855

    • NAID

      110006266334

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 多層サブミクロン薄膜における界面コーナー部はく離発生条件の破壊力学的評価2004

    • Author(s)
      澁谷忠弘, 于強, 白鳥正樹, 鶴賀哲
    • Journal Title

      材料別冊 第53巻・第8号

      Pages: 850-855

    • NAID

      110006266334

    • Related Report
      2004 Annual Research Report
  • [Journal Article] The Assessment of Influence of the Design Factors on the Reliability of BGA Solder Joints2004

    • Author(s)
      Jin, J.C., Yu, Q., Abe, H., Shiratori, M.
    • Journal Title

      Proc.of the Asian Pacific Conference for Fracture and Strength (APCFS2004)

      Pages: 103-103

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Effect of Void Formation on Thermal Fatigue Reliability of Lead-Free Solder Joints2004

    • Author(s)
      Kim, D.S., Yu, Q., Shibutani, T., Sadakata, N, Inoue, T.
    • Journal Title

      Proc.of the Ninth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems(Itherm 2004)

      Pages: 325-329

    • Related Report
      2004 Annual Research Report
  • [Journal Article] The Examination of the Drop impact Test Method2004

    • Author(s)
      Yu, Q., Watanabe, K., Tsurusawa, T., Shiratori, M., Kakino, M., Fujisawa, N.
    • Journal Title

      Proc.of the Ninth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems(Itherm 2004)

      Pages: 336-342

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Study of Influence of the Design Factors on the Reliability of BGA Solder Joints2004

    • Author(s)
      Yu, Q., Jin, J.C., Abe, H., Shiratori, M.
    • Journal Title

      Proc.of the Ninth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems(Itherm 2004)

      Pages: 343-349

    • NAID

      110002489081

    • Related Report
      2004 Annual Research Report
  • [Journal Article] An Integrated AWG Multi/Demultiplexer with MEMS-VOA Shutters2004

    • Author(s)
      Ishikawa, K., Yu, Q.
    • Journal Title

      Proc.of the Ninth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems(Itherm 2004)

      Pages: 523-528

    • Related Report
      2004 Annual Research Report
  • [Publications] Q.Yu et al.: "A Research of Actuators for Micromirror Control"Proceeding of International Conference on InterPACK2003. (CD : No.35123). 1-6 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Yu, Q.et al.: "8ch Awg Multi/Demultiplexer with MEMS Variable optical Attenuator"Proceeding of International Conference on Interpack'03. (CD : No.35145). 1-6 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 于強, 澁谷忠弘, 白鳥正樹他: "鉛フリーはんだ接合部の応力・非線形ひずみ振幅評価に及ぼす硬化則の影響"エレクトロニクス実装学会. 7・2. 161-169 (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 于強, 白鳥正樹他: "Sn-Zn系低温鉛フリーはんだ接合部の疲労強度評価"第17回エレクトロニクス実装学術講演大会論文集. 69-70 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 澁谷忠弘, 金道燮, 于強, 白鳥正樹: "電子デバイスの熱疲労評価における非線形解析の品質"日本機械学会講演論文集. 03-26. 735-736 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] T.Shibutani, Q.Yu, M.Shiratori: "Evaluation of Interface Strength Between Thin Films Fabricated on a Silicon Substrate for an Advanced LSI on the basis of Fracture Mechanics Concept"THERMEC2003. 3. 3469-3474 (2003)

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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