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Development of Integrated Analysis System for manufacturing high quality devices

Research Project

Project/Area Number 15360058
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionKyoto University (2004-2005)
Kyushu University (2003)

Principal Investigator

MIYAZAKI Noriyuki  Kyoto University, Graduate School of Engineering, Professor, 工学研究科, 教授 (10166150)

Co-Investigator(Kenkyū-buntansha) IKEDA Toru  Kyoto University, Graduate School of Engineering, Associate Professor, 工学研究科, 助教授 (40243894)
只野 裕一  九州大学, 大学院・工学研究院, 助手 (00346818)
Project Period (FY) 2003 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥14,400,000 (Direct Cost: ¥14,400,000)
Fiscal Year 2005: ¥2,500,000 (Direct Cost: ¥2,500,000)
Fiscal Year 2004: ¥3,300,000 (Direct Cost: ¥3,300,000)
Fiscal Year 2003: ¥8,600,000 (Direct Cost: ¥8,600,000)
KeywordsFinite Element Method / Single Crystal / Dislocation Density / Crystal Anisotropy / Single Crystal Growth / Ingot Annealing / Manufacturing Devices / Haasen-Alexander-Sumino Model / HASモデル
Research Abstract

The present research was performed to develop an integrated analysis system for manufacturing high quality devices, which comprises computer codes for the dislocation density analysis during single crystal growth process, for the dislocation density analysis during ingot annealing process, and for the dislocation density analysis during manufacturing devices on wafers. In the integrated analysis system for manufacturing high quality devices, these subsystems are sequentially connected to deal with the whole process of manufacturing devices. The following are results of the present research.
(1)We developed a dislocation density analysis code, in which crystal anisotropy is neglected or approximately considered.
(2)We proposed a modified Haasen-Alexander-Sumino (HAS) model as a constitutive equation to take account of the annihilation of dislocations. In this model, the dislocation density has a positive value or a negative value in accordance with the direction of the resolved shear stre … More ss, and the model is able to represent not only the dislocation multiplication but also the annihilation of dislocations. We also proposed the constitutive equation by considering the kinds of dislocations, i.e. screw dislocation, edge dislocation and mixed dislocation. We incorporated these constitutive equations into the three-dimensional finite element computer code for ingot annealing process, in which crystal anisotropy is exactly taken into account. We applied this computer code to the dislocation density analyses of compound semiconductor crystals such as GaAs and InP during ingot annealing process.
(3)We utilized the modified HAS model to take account of the annihilation of dislocations in the dislocation density analysis code for GaAs thin film deposition on the Si substrate. We applied this computer code to the rapid thermal annealing (RPA) process, in which the annihilation of dislocations must be taken into account. The computer code successfully provides the decrease of dislocation density by the RPA process, which agrees with the experimental observation.
(4)We successfully connected above three subsystems. Less

Report

(4 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • Research Products

    (27 results)

All 2006 2005 2004 2003 Other

All Journal Article (25 results) Publications (2 results)

  • [Journal Article] Thermal Stress Analysis of Lead Molybdate Single Crystal during Growth Process : Discussion on the Relation between Thermal Stress and Crystal Quality2006

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      Journal of Crystal Growth 289・2

      Pages: 659-662

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Thermal Stress Analysis of Lead Molybdate Single Crystal during Growth Process : Discussion on the Relation between Thermal Stress an Crystal Quality2006

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      Journal of Crystal Growth Vol.289, No.2

      Pages: 659-662

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Thermal Stress Analysis of Lead Molybdate Single Crystal during Growth Process : Discussion on relation between Thermal Stress and Crystal Quality2006

    • Author(s)
      N.Miyazaki
    • Journal Title

      Journal of Crystal Growth 289・2

      Pages: 659-662

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Analysis of Cracking of Lithium Tantalate (LiTaO_3) Single Crystals Due to Thermal Stress2006

    • Author(s)
      N.Miyazaki
    • Journal Title

      Journal of Materials Science (未定)(印刷中)

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Thermal Stress Analysis of Tetragonal Single Crystal during Growth Process2005

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      11th International Conference on Fracture

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 単結晶製造プロセスと材料強度に関する研究2005

    • Author(s)
      宮崎則幸
    • Journal Title

      日本機械学会論文集A編 71・704

      Pages: 587-592

    • NAID

      110004998982

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] 半導体単結晶育成過程の転位密度評価シミュレーション(1)2005

    • Author(s)
      宮崎則幸
    • Journal Title

      機械の研究 57・6

      Pages: 619-626

    • NAID

      40006774612

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] 半導体単結晶育成過程の転位密度評価シミュレーション(2)2005

    • Author(s)
      宮崎則幸
    • Journal Title

      機械の研究 57・7

      Pages: 743-749

    • NAID

      40006820598

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] The State of Art for Mechanical Strength Study of Single Crystal for Electronic/Optical Devices2005

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      Proceedings of ICCES'05, International Conference on Computational & Experimental Engineering and Sciences

      Pages: 395-400

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Thermal Stress Analysis of Tetragonal Single Crystal during Growth Process2005

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      11th International Conference on Fracture Paper No.4234

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Material Strength Studies on Manufacturing Process of Single Crystals2005

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      Transactions of the Japan Society of Mechanical Engineers, Series A Vol.71, No.704

      Pages: 587-592

    • NAID

      110004998982

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Simulations for Dislocation Densities of Semiconductor Single Crystals during Growth Process, Part (1)2005

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      Science of Machine Vol.57, No.6

      Pages: 619-626

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Simulations for Dislocation Densities of Semiconductor Single Crystals during Growth Process, Part (2)2005

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      Science of Machine Vol.57, No.7

      Pages: 743-749

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] The State of Art for Mechanical Strength Study of Single Crystal for Electronic/Optical Devices2005

    • Author(s)
      N.Miyazaki
    • Journal Title

      Proceedings of ICCES'05, International Conference on Computational & Experimental Engineering and Sciences

      Pages: 395-400

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Dislocation Density Analysis of GaAs Bulk Single Crystal during Ingot Annealing Process (Comparison among Several Computational Methods)2004

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      Journal of Crystal Growth 271・3-4

      Pages: 358-367

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] LT単結晶の熱応力負荷割れ2004

    • Author(s)
      宮崎則幸
    • Journal Title

      材料 53・11

      Pages: 1221-1227

    • NAID

      110006266174

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dislocation Density Analysis of GaAs Bulk Single Crystal during Ingot Annealing Process (Comparison among Several Computational Methods)2004

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      Journal of Crystal Growth Vo1.271, No.3-4

      Pages: 358-367

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Cracking of LT Single Crystal Due to Thermal Stress2004

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      Journal of Society of Materials Science, Japan Vo1.53, No.11

      Pages: 1221-1227

    • NAID

      110006266174

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dislocation Density Analysis of GaAs Bulk Single Crystal during Ingot Annealing Process (Comparison among Several Computational Methods)2004

    • Author(s)
      N.MIYAZAKI, A.KUMAMOTO, C.HARADA
    • Journal Title

      Journal of Crystal Growth 271・3-4

      Pages: 358-367

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 単結晶の熱応力負荷割れ2004

    • Author(s)
      宮崎則幸, 小泉直義
    • Journal Title

      材料 53・11

      Pages: 1221-1227

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 単結晶インゴットアニール過程の転位密度の3次元解析2003

    • Author(s)
      宮崎則幸
    • Journal Title

      日本計算工学会論文集 5

      Pages: 67-72

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dislocation Density Analysis of GaAs Bulk Single Crystal during Ingot Annealing Process2003

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      Proceedings of the 2003 International Symposium on Advanced Engineering

      Pages: 167-171

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Three-Dimensional Dislocation Density Analysis of InP Bulk Single Crystal during Ingot Annealing Process2003

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      Transactions of the Japan Society for Computational Engineering and Science Vol.5

      Pages: 67-72

    • NAID

      10011928654

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Analysis of cracking of lithium tantalate (LiTaO_3) single crystals due to thermal stress

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      Journal of Materials Science (掲載決定)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Analysis of cracking of lithium tantalate (LiTaO_3) single crystals due to thermal stress

    • Author(s)
      N.MIYAZAKI
    • Journal Title

      Journal of Materials Science (in press)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Publications] 宮崎則幸, 隈本 彰: "InP単結晶インゴットアニール過程の転位密度の3次元解析"日本計算工学会論文集. 5巻. 67-72 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] N.Miyazaki, A.Kumamoto, C.Harada: "Dislocation Density Analysis of GaAs Bulk Single Crystal during Ingot Annealing Process"Proceedings of the 2003 International Symposium on Advanced Engineering. 167-172 (2003)

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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