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Development of ultrapretision alignment table which can be used in vacuum by means of walking drive

Research Project

Project/Area Number 15360069
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionNagoya University

Principal Investigator

SHAMOTO Eiji  Nagoya University, Graduate School of Engineering, Professor, 大学院・工学研究科, 教授 (20216146)

Co-Investigator(Kenkyū-buntansha) SUZUKI Norikazu  Nagoya University, Graduate School of Engineering, Research associate, 大学院・工学研究科, 助手 (00359754)
Project Period (FY) 2003 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥14,400,000 (Direct Cost: ¥14,400,000)
Fiscal Year 2004: ¥6,800,000 (Direct Cost: ¥6,800,000)
Fiscal Year 2003: ¥7,600,000 (Direct Cost: ¥7,600,000)
KeywordsUltraprecision alignment table / Semiconductor production equipment / Piezoelectric actuator / XYθ table / Positioning device / Vacuum / 超機密アライメント装置
Research Abstract

The objectives of this research have been successfully attained after two years of research. The major research results obtained are as follows ;
1.Development of driving blocks with displacement enlargement mechanism
A new diving block is developed without utilizing glues which contaminate vacuum environment and cause undesirable creep characteristics. Displacement enlargement mechanism is employed for control simplification and high speed drive.
2.Development of alignment system
A new ultraprecision alignment table and its driving software are developed by utilizing 6 driving blocks mentioned above, and it is confirmed that the table can be driven precisely in accordance with position commands.
3.Compensation for nonlinear characteristics of PZT's
An algorithm and software to compensate nonlinear characteristics, hysteresis and creep, of piezoelectric actuators are developed, and they are installed to the above mentioned alignment system.
4.Development of positioning control system
A positioning control system is developed, in which precision CCD cameras and image processing units are utilized as XYθ position sensors and the table is positioned according to the intermittently measured positions.
5.Total evaluation of the developed system
The total system developed in the present research including the walking table, driving software, control and compensation software is evaluated through precision positioning experiments, and it is confirmed that the developed system has a fine positioning resolution of about 30 nm.

Report

(3 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • Research Products

    (56 results)

All 2005 2004 2003 Other

All Journal Article (48 results) Publications (8 results)

  • [Journal Article] Development of 3 DOF ultrasonic vibration tool for elliptical vibration cutting of sculptured surfaces2005

    • Author(s)
      E.Shamoto
    • Journal Title

      Annals of CIRP 54/1(to be published)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 進行波を利用した流体軸受の開発2005

    • Author(s)
      社本英二
    • Journal Title

      2005年度精密工学会春季大会学術講演会講演論文集

      Pages: 1063-1064

    • NAID

      130004657784

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] Development of Fluid Bearing Utilizing Traveling Wave2005

    • Author(s)
      Eiji Shamoto, Norikazu Suzuki, Akihide Hamaguchi
    • Journal Title

      Proc.of 2005 JSPE Spring Conference

      Pages: 1063-1064

    • NAID

      130004657784

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of 3 DOF ultrasonic vibration tool for elliptical vibration cutting of sculptured surfaces2005

    • Author(s)
      E.Shamoto
    • Journal Title

      Annals of the CIRP 54/・1(to be published)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Study of machining accuracy in ultrasonic elliptical vibration cutting2004

    • Author(s)
      Chunxiang Ma
    • Journal Title

      International Journal of Machine Tools and Manufacture 44

      Pages: 1305-1310

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Study on the Thrust Cutting Force in Ultrasonic Elliptical Vibration Cutting2004

    • Author(s)
      Chunxiang Ma
    • Journal Title

      Materials Science Forum 471-472

      Pages: 396-400

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] Ultraprecision Micromachining of Brittle Materials by Applying Ultrasonic Elliptical Vibration Cutting2004

    • Author(s)
      N.Suzuki
    • Journal Title

      Proceedings of the 2004 International Symposium on Micromechatronics and Human Science

      Pages: 133-138

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of an Elliptical Vibration Milling Machine2004

    • Author(s)
      Toshimichi MORIWAKI
    • Journal Title

      Annals of the CIRP 53/1

      Pages: 341-344

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Ultraprecision Machining of Sintered Tungsten Carbide by Applying Ultrasonic Elliptical Vibration Cutting2004

    • Author(s)
      N.Suzuki
    • Journal Title

      Proceedings of 4th International Conference of the European Society for Precision Engineering and Nanotechnology

      Pages: 187-188

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] 超音波楕円振動切削による超精密・微細金型加工技術2004

    • Author(s)
      社本英二
    • Journal Title

      機械技術 Vol.52 No.13

      Pages: 23-27

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] 高硬度金型の超精密微細加工を実現する楕円振動切削加工技術の開発2004

    • Author(s)
      社本英二
    • Journal Title

      型技術 Vol.19 No.12

      Pages: 55-58

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] 不可能を可能にする超精密・超微細金型技術2004

    • Author(s)
      社本英二
    • Journal Title

      型技術 Vol.19 No.10

      Pages: 46-47

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] 楕円振動切削加工法における切削プロセス制御の試み2004

    • Author(s)
      社本英二
    • Journal Title

      2004年度精密工学会秋季大会学術講演会講演論文集

      Pages: 687-688

    • NAID

      130004655699

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Annual Research Report 2004 Final Research Report Summary
  • [Journal Article] Walking Driveに基づく超精密アライメント装置の開発-画像処理を利用した並進・回転方向の同時位置決め2004

    • Author(s)
      社本英二
    • Journal Title

      2003年度精密工学会春季大会学術講演会講演論文集

      Pages: 891-892

    • NAID

      130004656376

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 表面張力を利用した新しい流体軸受の提案2004

    • Author(s)
      社本 英二
    • Journal Title

      2003年度精密工学会春季大会学術講演会講演論文集

      Pages: 621-622

    • NAID

      130004656226

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Study of machining accuracy in ultrasonic elliptical vibration cutting2004

    • Author(s)
      Chunxiang Ma, Eiji Shamoto, Toshimichi Moriwaki, Lijiang Wang
    • Journal Title

      International Journal of Machine Tools and Manufacture 44

      Pages: 1305-1310

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Study on the Thrust Cutting Force in Ultrasonic Elliptical Vibration Cutting2004

    • Author(s)
      Chun-Xiang Ma, Eiji Shamoto, Toshimichi Moriwaki
    • Journal Title

      Materials Science Forum Vols.471-472

      Pages: 396-400

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Ultraprecision Micromachining of Brittle Materials by Applying Ultrasonic Elliptical Vibration Cutting2004

    • Author(s)
      Norikazu Suzuki, Shinsuke Masuda, Makoto Haritani, Eiji Shamoto
    • Journal Title

      Proc.Of the 2004 International Symposium on Micro-Nano Mechatronics and Human Science-From Micro & Nano Scale Systems to Robotics & Mechatronics Systems

      Pages: 133-138

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of an Elliptical Vibration Milling Machine2004

    • Author(s)
      Toshimichi MORIWAKI, Eiji SHAMOTO, YoungChan SONG, Seido KOHDA
    • Journal Title

      Annals of the CIRP Vol.53/1

      Pages: 341-344

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Ultraprecision Machining of Sintered Tungsten Carbide by Applying Ultrasonic Elliptical Vibration Cutting2004

    • Author(s)
      N.Suzuki, S.Masuda, E.Shamoto
    • Journal Title

      Proc.of 4th International Conference and 6th annual general meeting of the European Society for Precision Engineering and Nanotechnology(EUSPEN)

      Pages: 187-188

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Ultraprecision/Micro Machining of Dies and Moulds by Applying Elliptical Vibration Cutting2004

    • Author(s)
      E.Shamoto, N.Suzuki
    • Journal Title

      Mechanical Engineering Vol.52 No.13

      Pages: 23-27

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of Elliptical Vibration Cutting Technology to Realize Ultraprecision Micro Machining of Hard Dies and Moulds2004

    • Author(s)
      E.Shamoto, N.Suzuki, S.Hamada
    • Journal Title

      Die and Mould Technology Vol.19 No.12

      Pages: 55-58

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Ultraprecision/Micro Die and Mould Technology to Realize Impossible Manufacturing2004

    • Author(s)
      E.Shamoto, N.Suzuki
    • Journal Title

      Die and Mould Technology Vol.19 No.10

      Pages: 46-47

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Cutting process control in elliptical vibration cutting2004

    • Author(s)
      Eiji Shamoto, Norikazu Suzuki, Akio Kato, Kazuhiko Yanagida
    • Journal Title

      Proc.of 2004 JSPE Autumn Conference

      Pages: 687-688

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of Ultraprecision Alignment Table Driven by Means of Walking Drive2004

    • Author(s)
      Eiji Shamoto, et al.
    • Journal Title

      Proc.of 2003 JSPE Spring Conference

      Pages: 891-892

    • NAID

      130004657788

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Proposal of a New Fluid Bearing Utilizing Surface Tension2004

    • Author(s)
      Eiji Shamoto, Kento Hashimoto, Norikazu Suzuki
    • Journal Title

      Proc.of 2003 JSPE Spring Conference

      Pages: 621-622

    • NAID

      130004656226

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Study of machining accuracy in ultrasonic elliptical vibration cutting2004

    • Author(s)
      Chunxing Ma
    • Journal Title

      International Journal of Machine Tools and Manufacture 44

      Pages: 1305-1310

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Ultraprecision Micromachining of Brittle Material by Applying Ultrasonic Elliptical Vibration Cutting2004

    • Author(s)
      N.Suzuki
    • Journal Title

      Proceedings of the 2004 International Symposium on Micromechatronics and Human Science

      Pages: 133-138

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 楕円振動切削による超硬合金の延性モード加工-加工メカニズムの検討-2004

    • Author(s)
      鈴木教和
    • Journal Title

      2004年度精密工学会秋季大会学術講演会講演論文集

      Pages: 683-684

    • NAID

      130004655697

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 自由曲面の楕円振動切削を実現する3自由度超音波振動制御システムの開発2004

    • Author(s)
      鈴木教和
    • Journal Title

      2004年度精密工学会秋季大会学術講演会講演論文集

      Pages: 685-686

    • NAID

      130004655698

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 超音波楕円振動切削による硬脆材料の延性モード加工-材料特性の影響-2004

    • Author(s)
      鈴木教和
    • Journal Title

      2004年度砥粒加工学会学術講演会講演論文集

      Pages: 97-98

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 機械式円振動発生機構を利用した楕円振動切削加工機の開発2003

    • Author(s)
      社本 英二
    • Journal Title

      精密工学会誌 69・4

      Pages: 542-548

    • NAID

      10009889294

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 直接オフセット法による工具経路生成(第1報)-基本手順の提案2003

    • Author(s)
      樋野 励
    • Journal Title

      精密工学会誌 69・6

      Pages: 781-787

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 傾斜型楕円振動切削加工法の提案とその基本特性2003

    • Author(s)
      社本 英二
    • Journal Title

      精密工学会誌 69・7

      Pages: 970-975

    • NAID

      110001368499

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 切削力モデルに基づくエンドミル加工状態の知的認識-データベースを必要としない手法の開発2003

    • Author(s)
      社本 英二
    • Journal Title

      日本機械学会論文集C編 69・683

      Pages: 1927-1932

    • NAID

      110002379081

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Ultraprecision Micromachining of Hardened Steel by Applying Ultrasonic Elliptical Vibration Cutting2003

    • Author(s)
      Norikazu SUZUKI
    • Journal Title

      2003 International Symposium on Micromechatronics and Human Science

      Pages: 221-226

    • NAID

      120000973976

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] CNC装置の内部情報を利用した工作機械の熱変形推定2003

    • Author(s)
      社本 英二
    • Journal Title

      日本機械学会論文集C編 69・686

      Pages: 2775-2782

    • NAID

      110002379197

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 楕円振動切削加工法による金型鋼の超精密・微細加工2003

    • Author(s)
      鈴木 教和
    • Journal Title

      型技術 18巻13号

      Pages: 16-17

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Ultraprecision Machining of Hard Materials by Applying Ultrasonic Elliptical Vibration Cutting2003

    • Author(s)
      E.Shamoto
    • Journal Title

      Int.Progress on Advanced Optics and Sensors

      Pages: 195-201

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of Elliptical Vibration Cutting Machine by Utilizing Mechanical Vibrator2003

    • Author(s)
      Eiji SHAMOTO, YoungChan SONQ Hideki YOSHIDA, Norikazu SUZUKI, Toshimichi MORIWAKI, Seido KOHDA, Tetsuji YAMANISHI
    • Journal Title

      JSPE Vol.69, No.4

      Pages: 542-548

    • NAID

      110001373530

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Tool Path Generation with Immediate Offset Method (1st Report)-Proposal of fundamental procedure2003

    • Author(s)
      Rei HINO, Eiji SHAMOTO, Toshimichi MORIWAKI
    • Journal Title

      JSPE Vol.69, No.6

      Pages: 781-787

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Proposal of Oblique Type of Elliptical Vibration Cutting and Its Basic Performance2003

    • Author(s)
      Eiji SHAMOTO, Young Chan SONG, Kengo SASSA, Hideki YOSHIDA, Rei HINO, Toshimichi MORIWAKI
    • Journal Title

      JSPE Vol.69, No.7

      Pages: 970-975

    • NAID

      110001368499

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Intelligent Recognition of End Milling Conditions Based on Cutting Force Model-Development of monitoring method without any databases2003

    • Author(s)
      Eiji SHAMOTO, Rei HINO, Masayuki UMESAKI, Toshimichi MORIWAKI
    • Journal Title

      JSME Series C Vol.69, No.683

      Pages: 1927-1932

    • NAID

      110002379081

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Ultraprecision Micromachining of Hardened Steel by Applying Ultrasonic Elliptical Vibration Cutting2003

    • Author(s)
      Norikazu SUZUKI, Akihiro NAKAMURA, Eiji SHAMOTO, Kazuhiro HARADA, Makoto MATSUO, Michio OSADA
    • Journal Title

      2003 International Symposium on Micromechatronics and Human Science(MHS2003)

      Pages: 221-226

    • NAID

      120000973976

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Estimation of Thermal Deformation of Machine Tool by Utilizing Available Information in CNC Unit2003

    • Author(s)
      Eiji SHAMOTO, Rei HINO, Tatsuya TOMIE, Yosuke MATSUBARA, Toshimichi MORIWAKI
    • Journal Title

      JSME Series C Vol.69, No.686

      Pages: 2775-2782

    • NAID

      110002379197

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Ultraprecision/Micro Machining of Die Materials by Applying Elliptical Vibration Cutting2003

    • Author(s)
      Norikazu SUZUKI, Eiji SHAMOTO, et al.
    • Journal Title

      Die and Mould Technology Vol.18, No.13

      Pages: 16-17

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Ultraprecision Machining of Hard Materials by Applying Ultrasonic Elliptical Vibration Cutting2003

    • Author(s)
      Eiji SHAMOTO, Norikazu SUZUKI
    • Journal Title

      Int.Progress on Advanced Optics and Sensors

      Pages: 195-201

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of 3 DOF ultrasonic vibration tool for elliptical vibration cutting of sculptured surfaces

    • Author(s)
      Eiji Shamoto, Norikazu Suzuki, Eiji Tsuchiya, Y.Hori, H.Inagaki, K.Yoshino
    • Journal Title

      Annals of the CIRP Vol.54/1(to be published)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Publications] 社本 英二: "機械式円振動発生機構を利用した楕円振動切削加工機の開発"精密工学会誌. 69・4. 542-548 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 樋野 励: "直接オフセット法による工具経路生成(第1報)-基本手順の提案"精密工学会誌. 69・6. 781-787 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 社本 英二: "傾斜型楕円振動切削加工法の提案とその基本特性"精密工学会誌. 69・7. 970-975 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 社本 英二: "切削力モデルに基づくエンドミル加工状態の知的認識-データベースを必要としない手法の開発"日本機械学会論文集C編. 69・683. 1927-1932 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Norikazu SUZUKI: "Ultraprecision Micromachining of Hardened Steel by Applying Ultrasonic Elliptical Vibration Cutting"2003 International Symposium on Micromechatronics and Human Science. 221-226 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 社本 英二: "CNC装置の内部情報を利用した工作機械の熱変形推定"日本機械学会論文集C編. 69・686. 2775-2782 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 鈴木 教和: "楕円振動切削加工法による金型鋼の超精密・微細加工"型技術. 18巻13号. 16-17 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 鈴木 教和: "単結晶材料の延性モード超音波楕円振動切削加工"2003年度精密工学会秋季大会学術講演会講演論文集. 340 (2003)

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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