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Development of Aluminum Decks Using Friction Stir Welding

Research Project

Project/Area Number 15360241
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Structural engineering/Earthquake engineering/Maintenance management engineering
Research InstitutionOsaka University

Principal Investigator

OKURA Ichiro  Osaka University, Graduate School of Engineering Science, Associate Professor, 大学院・工学研究科, 助教授 (10127194)

Project Period (FY) 2003 – 2004
Project Status Completed (Fiscal Year 2004)
Budget Amount *help
¥12,000,000 (Direct Cost: ¥12,000,000)
Fiscal Year 2004: ¥4,400,000 (Direct Cost: ¥4,400,000)
Fiscal Year 2003: ¥7,600,000 (Direct Cost: ¥7,600,000)
Keywordsaluminum deck / friction stir welding / stud shear connector / non-shrinkable mortar / high-strength bolt / coefficient of friction / composite girder / thermal stress / 鋼桁 / アルミニウムボルト / アルミニウムリベット / アルカリ腐食
Research Abstract

Since the aluminum deck that had been developed using the Friction Stir Welding(FSW), consisted of closed sections, it was impossible to examine visually the back surface of the FSW-joints. In this research, an aluminum deck of open-closed sections was newly designed, where conducting FSW on the open sections made the visual inspection of the back surface of the FSW-joints possible.
The extrusions where overhangs were provided on both sides of the top flange of the closed section were designed. The ends of the overhangs of the extrusions were butted, and FSW was done there. The steel girders were fabricated at the limiting value of the web slenderness ratio when no horizontal stiffeners are provided. Three steel stud shear connectors were welded to the top flange of the steel girders in one row in the bridge-transverse direction. A form work was laid surrounding the studs to leave the supporting mortar between the top flange of the steel girders and the bottom flange of the aluminum ext … More rusion. The studs were inserted inside the extrusion through a rectangular cutting on the bottom flange. The non-shrinkable mortar was filled through the hole on the top flange of the extrusions. Statically loading tests of the aluminum deck laid on the steel girders were carried out.
The friction-type high-strength steel bolts were used for the on-site connections of the aluminum decks. To secure the friction on the surface of the aluminum members, the tensile tests of the specimens where the roughness was controlled were carried out, and the relation between the roughness of the aluminum members and the coefficient of friction was given. The on-site connections were fabricated for both of the sides and the ends of the aluminum decks, to confirm the ultimate strength and fatigue strength.
When connecting aluminum decks to steel girders, since the coefficients of thermal expansion are twice as different between aluminum and steel, there may be a possibility that the stress which can not be ignored is produced in the aluminum decks according to the temperature change. Therefore, the degree of the composite action between the aluminum decks and the steel girders must be clarified. For this, the composite girders of the aluminum decks and the steel girders were fabricated. Less

Report

(3 results)
  • 2004 Annual Research Report   Final Research Report Summary
  • 2003 Annual Research Report
  • Research Products

    (16 results)

All 2005 2004 2003 Other

All Journal Article (14 results) Publications (2 results)

  • [Journal Article] 開閉断面のアルミニウム床版の開発2005

    • Author(s)
      大倉一郎, 岡田理, 萩澤亘保, 大澤章吾
    • Journal Title

      構造工学論文集 Vol.51A

      Pages: 1219-1227

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Development of aluminum deck of open-hollow sections2005

    • Author(s)
      I.Okura, O.Okada, N.Hagisawa, S.Osawa
    • Journal Title

      Journal of Structural Engineering Vol.51A

      Pages: 1219-1227

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Design and structural behavior of aluminum deck of open-close sections2004

    • Author(s)
      大倉一郎, 岡田理, 大澤章吾, 萩澤亘保
    • Journal Title

      19^<th> INALCO 2004, Cleveland, USA Vol.9,No.15

      Pages: 1-12

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] 開閉断面のアルミニウム床版の構造特性2004

    • Author(s)
      岡田理, 大澤章吾, 大倉一郎, 萩澤亘保
    • Journal Title

      第59回土木学会年次学術講演会講演概要集 1-146

      Pages: 1-2

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] アルミニウム合金のコンクリート中の腐食2004

    • Author(s)
      佐藤正典, 大西弘志, 大倉一郎, 萩澤亘保, 花崎昌幸
    • Journal Title

      第59回土木学会年次学術講演会講演概要集 5-266

      Pages: 1-2

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Design and structural behavior of aluminum deck of open-close sections2004

    • Author(s)
      I.Okura, O.Okada, S.Osawa, N.Hagisawa
    • Journal Title

      9^<th> INALCO 2004, Cleveland, USA Vol.9, No.15

      Pages: 1-12

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Structural behavior of aluminum deck of open-closed sections2004

    • Author(s)
      O.Okada, S.Osawa, I.Okura, N.Hagisawa
    • Journal Title

      59^<th> Annual Conference of JSCE Vol.59, No.1-146

      Pages: 1-2

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Corrosion of aluminum alloys in concrete2004

    • Author(s)
      M.Sato, H.Onishi, I.Okura, N.Hagisawa, M.Hanasaki
    • Journal Title

      59^<th> Annual Conference of JSCE Vol.59, No.5-266

      Pages: 1-2

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Design and structural behavior of aluminum deck of open-close sections2004

    • Author(s)
      大倉一郎, 岡田理, 大澤章吾, 萩澤亘保
    • Journal Title

      9^<th> INALCO 2004,Cleveland, USA Vol.9,No.15

      Pages: 1-12

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 開閉断面のアルミニウム床版の構造特性2004

    • Author(s)
      岡田理, 大澤章吾, 大倉一郎, 萩澤亘保
    • Journal Title

      第59回土木学会年次学術講演会講演概要集 I-146

      Pages: 1-2

    • Related Report
      2004 Annual Research Report
  • [Journal Article] アルミニウム床版と鋼主桁との連結部の静的および疲労挙動2003

    • Author(s)
      大倉一郎, 萩澤亘保, 中原太樹, 岡田理, 山口進吾
    • Journal Title

      鋼構造年次論文報告集 11巻

      Pages: 199-206

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Static and fatigue behavior of the connections of aluminum decks to steel girders2003

    • Author(s)
      大倉一郎, 萩澤亘保, 岡田理, 山口進吾
    • Journal Title

      19^<th> US-Japan Bridge Engineering Workshop, Tsukuba, Japan Vol.19

      Pages: 105-116

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Static and fatigue behavior of the connections of aluminum decks to steel girders2003

    • Author(s)
      I.Okura, N.Hagisawa, T.Nakahara, O.Okada, S.Yamaguchi
    • Journal Title

      JSSC, Journal of Constructional Steel Vol.11

      Pages: 199-206

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Journal Article] Static and fatigue behavior of the connections of aluminum decks to steel girders2003

    • Author(s)
      I.Okura, N.Hagisawa, O.Okada, S.Yamaguchi
    • Journal Title

      19^<th> US-Japan Bridge Engineering Workshop, Tsukuba, Japan Vol.19

      Pages: 105-116

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2004 Final Research Report Summary
  • [Publications] 大倉一郎, 萩澤亘保, 中原太樹: "アルミニウム床版と鋼主桁との連結部の静的および疲労挙動"鋼構造年次論文報告集. 11巻. 199-206 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 大倉一郎, 萩澤亘保, 岡田理: "Static and fatigue behavior of the connections of aluminum decks to Steel girders"19^<th> US-Japan Bridge Engineering Workshop, Tsukuba, Japan. Vol.19. 105-116 (2003)

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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