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Synthesis of refractory silicon nitride using liquid phase with high nitrogen content

Research Project

Project/Area Number 15360355
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Inorganic materials/Physical properties
Research InstitutionNational Institute for Materials Science

Principal Investigator

HIROSAKI Naoto  National Institute for Materials Science, AML, Senior Researcher, 物質研究所, 主席研究員 (80343838)

Co-Investigator(Kenkyū-buntansha) NISHIMURA Toshiyuki  National Institute for Materials Science, AML, Senior Researcher, 物質研究所, 主幹研究員 (50354428)
TANAKA Hidehiko  National Institute for Materials Science, AML, Director, 物質研究所, ディレクター (40343868)
TAKAHASHI Junichi  Tohoku University, Institute of Multidisciilinary research for Advanced Materials, Assistant Researcher, 多元物質科学研究所, 助手 (20261472)
YAMANE Hisanori  Tohoku University, Center for Interdisciplinary Research, Professor, 学際科学国際高等研究センター, 教授 (20191364)
Project Period (FY) 2003 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥15,100,000 (Direct Cost: ¥15,100,000)
Fiscal Year 2005: ¥3,300,000 (Direct Cost: ¥3,300,000)
Fiscal Year 2004: ¥4,900,000 (Direct Cost: ¥4,900,000)
Fiscal Year 2003: ¥6,900,000 (Direct Cost: ¥6,900,000)
Keywordsgas turbine / silicon nitride / grain-boundary base / high-temperature strength / oxidation / creep / high-temperature deformation / rare earth / 結晶化 / 希土類元素 / ルテチウム / 耐熱性 / 窒化物 / ガス圧焼結 / 液相焼結 / 状態図 / 構造解析
Research Abstract

Silicon nitride sintered material in which the grain boundary phase crystallized as Lu-containing oxynitride found to have the excellent high-temperature properties. By reduction and crystallization of the intergranular glassy phase, further improvement is expected. As a result of examining the phase relationships in detail, we found that the grain boundary composition was controlled as Lu_4Si_2O_7N_2 using the liquid phase with high nitrogen content. New silicon nitride was fabricated using high nitrogen content liquid phase in the Si_3N_4-LuN-Lu_2O_3 system.
Pure lutetium nitride LuN), indispensable for high nitrogen content liquid phases, was synthesized. Lu metal was directly nitrided by gas-pressure sintering. Using this LuN, Si_3N_4-Lu_2O_3-LuN reaction root was designed for a new high-nitrogen content phase in Lu-Si-O-N quaternary system, and the phase relationship and the crystal structure was refined by X-ray analysis. Finally, we fabricate the silicon nitride ceramics with Lu-oxynitride grain boundary phase by the addition of small amount of Lu_2O_3 and by gas-pressure hot-pressing. This material showed excellent strength, oxidation resistance, high-fracture toughness and creep resistance at 1500 ℃ during 1400 h under 137 MPa tensile stress.

Report

(4 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • Research Products

    (30 results)

All 2006 2005 2004 2003 Other

All Journal Article (27 results) Publications (3 results)

  • [Journal Article] High-Temperature Properties of Silicon Nitride with Lu-Si-O-N Grain Boundary Phases2006

    • Author(s)
      Y.Yamamoto
    • Journal Title

      Key Eng. Mat. 317-318

      Pages: 425-428

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] High-Temperature Properties of Silicon Nitride with Lu-Si-O-N Grain Boundary Phases2006

    • Author(s)
      Y.Yamamoto
    • Journal Title

      KeyEng.Mat. 317・318

      Pages: 425-428

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Europium nitride synthesized by direct nitridation with ammonia2005

    • Author(s)
      T.Suehiro
    • Journal Title

      Powder Diffraction 20・1

      Pages: 40-42

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Tensile creep behavior in lutetia-doped silicon nitride ceramics2005

    • Author(s)
      T.Nishimura
    • Journal Title

      J. Mat. Res. 20・8

      Pages: 2213-2217

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Crystal structure of rare-earth silicon-oxynitride J-phases, Ln_4Si_2O_7N_22005

    • Author(s)
      J.Takahashi
    • Journal Title

      J. Euro. Ceram. Soc. 25

      Pages: 739-399

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Hot-pressed Si_3N_4 ceramics with Lu_2O_3 additives : Grain-boundary phase and strength2005

    • Author(s)
      S.Guo
    • Journal Title

      Mat. Sci. Eng. A. 408

      Pages: 9-18

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Tensile creep behavior in lutetia-doped silicon nitride ceramics2005

    • Author(s)
      T.Nishimura
    • Journal Title

      J.Mat.Res. 20・8

      Pages: 2213-2217

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Crystal structure of rare-earth silicon-oxynitride J-phases, Ln_4Si_2O_7N_22005

    • Author(s)
      J.Takahashi
    • Journal Title

      J.Euro.Ceram.Soc. 25

      Pages: 379-399

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Hot-pressed Si_3N_4 ceramics with Lu_2O_3 additives : Grain-boundary phase and strength2005

    • Author(s)
      S.Guo
    • Journal Title

      Mat.Sci.Eng.A. 408

      Pages: 9-18

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Europium nitride synthesized by direct nitridation with ammonia2005

    • Author(s)
      T.Suehiro, N.Hirosaki他
    • Journal Title

      Powder Diffraction 20・1

      Pages: 40-42

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Hot-pressed Si3N4 ceramics with Lu2O3 additives : Grain-boundary phase and strength2005

    • Author(s)
      S.Guo, N.Hirosaki, 他
    • Journal Title

      Materials Science and Engineering A 408

      Pages: 9-18

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Crystal structure of rare-earth silicon-oxynitride J-phases, Ln4Si2O7N22005

    • Author(s)
      J.Takahashi, H.Yamane, N.Hirosaki, 他
    • Journal Title

      Jounal of European Ceramic Society 25

      Pages: 793-799

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Tensile creep behavior in lutetia-doped silicon nitride2005

    • Author(s)
      T.Nishimura, N.Hirosaki, 他
    • Journal Title

      Journal of Materials Science 20・8

      Pages: 2213-2217

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Crystal structure of rare-earth silicon-oxynitride J-phases, Ln4Si2O7N22005

    • Author(s)
      J.Takahashi, H.Yamane, N.Hirosaki et al.
    • Journal Title

      Journal of the European Ceramic Society 25(6)

      Pages: 793-799

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Fracture toughness of hot-pressed Lu_2Si_2O_7-Si_3N_4 and Lu_4Si_2O_7N_2-Si_3N_4 ceramics and correlation to microstructure and grain-boundary phases2004

    • Author(s)
      S.Guo
    • Journal Title

      Ceram. Int. 30

      Pages: 635-641

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Preparation of lutetium nitride by direct nitridation2004

    • Author(s)
      T.Suehiro
    • Journal Title

      J. Mater. Res. 19・3

      Pages: 959-963

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Fracture toughness of hot-pressed Lu_2Si_2O_7-Si_3N_4 and Lu_4Si_2O_7N_2 - Si_3N_4 ceramics and correlation to microstructure and grain-boundary phases2004

    • Author(s)
      S.Guo
    • Journal Title

      Ceram.Int. 30

      Pages: 635-641

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Preparation of lutetium nitride by direct nitridation2004

    • Author(s)
      T.Suehiro
    • Journal Title

      J.Mater.Res. 19・3

      Pages: 959-963

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Fracture toughness of hot-pressed Lu2Si2O7-Si3N4 and Lu4Si2O7N2-Si3N4 ceramics and correlation to microstructure and grain-boundary2004

    • Author(s)
      S.Guo, N.Hirosaki et al.
    • Journal Title

      Ceramic International 30(5)

      Pages: 635-641

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Microstructual characterization and high-temperature strength of hot-pressed silicon nitride ceramics with Lu_2O_3 additives2003

    • Author(s)
      S.Guo
    • Journal Title

      Pill. Mag. Lett. 83・6

      Pages: 357-365

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Crystal structure of La_4Si_2O_7N_2 analyzed by the Rietveld method using the time-of-flight neutron powder diffraction data2003

    • Author(s)
      J.Takahashi
    • Journal Title

      Chem. Mater. 15

      Pages: 1099-1104

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Hot-pressed silicon nitride with Lu_2O_3 additives : oxidation and its effect on strength2003

    • Author(s)
      S.Guo
    • Journal Title

      J. Am. Ceram. Soc. 86・11

      Pages: 1900-1905

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Compressive creep behaviour of Yb_4Si_2O_7N_2 containing silicon nitride ceramic between 1400 and 1500 ℃2003

    • Author(s)
      S.Guo
    • Journal Title

      Mater. Sci, Technol. 19・4

      Pages: 544-548

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Microstructural characterization and high-temperature strength of hot-pressed silicon nitride ceramics with Lu_2O_3 additives2003

    • Author(s)
      S.Guo
    • Journal Title

      Pill.Mag.Lett. 83・6

      Pages: 357-365

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Crystal structure of La_4Si_2O_7N_2 analyzed by the Rietveld method using the time-of-flight neutron powder diffraction data2003

    • Author(s)
      J.Takahashi
    • Journal Title

      Chem.Mater. 15

      Pages: 1099-1104

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Hot-pressed silicon nitride with Lu_2O_3 additives : oxidation and its effect on strength2003

    • Author(s)
      S.Guo
    • Journal Title

      J.Am.Ceram.Soc. 86・11

      Pages: 1900-1905

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Compressive creep behavior of Yb_4Si_2O_7N_2 containing silicon nitride ceramic between 1400 and 1500℃2003

    • Author(s)
      S.Guo
    • Journal Title

      Mater.Sci, Technol. 19・4

      Pages: 544-548

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Publications] S.Guo, N.Hirosaki, et al.: "Microstructural characterization and high-temperature strength of hot-pressed silicon nitride ceramics with Lu2O3 additives"Philosophical Magazine Letters. 83・6. 357-365 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] S.Guo, N.Hirosaki, et al.: "Hot-Pressed Silicon Nitride with Lu2O3 Additives : Oxidation and Its Effect on Strength"Journal of American Ceramic Society. 86・11. 1900-1905 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] T.Suehiro, N.Hirosaki, et al.: "Preparation of lutetium nitride by direct nitridation"Journal of Materials Research. 19・3. 959-963 (2004)

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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