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Development of Remote-controlled Corrosion Monitoring System of Steels Using Electrochemical Impedance Method

Research Project

Project/Area Number 15360383
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionTokyo Institute of Technology

Principal Investigator

NISHIKATA Atsushi  Tokyo Institute of Technology, Department of Metallurgy and Ceramics Science, Associate Professor, 大学院・理工学研究科, 助教授 (90180588)

Project Period (FY) 2003 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥13,200,000 (Direct Cost: ¥13,200,000)
Fiscal Year 2005: ¥2,300,000 (Direct Cost: ¥2,300,000)
Fiscal Year 2004: ¥2,200,000 (Direct Cost: ¥2,200,000)
Fiscal Year 2003: ¥8,700,000 (Direct Cost: ¥8,700,000)
KeywordsAtmospheric corrosion / weathering steel / Electrochemical Impedance / Marine environment / Corrosion monitoring / Exposure corrosion test
Research Abstract

A remote-controlled monitoring system of atmospheric corrosion of steels on the basis of theory of electrochemical impedance has been developed. In the monitoring system, the impedance at two different frequencies of 10 kHz and 10 mHz is continuously and automatically measured with an Ac Corrosion Monitor (Riken Denshi). The measured data are stored in a hard disc of a computer once and regularly transferred to our laboratory using a cellular phone system.
The corrosion monitoring of three different steels of ordinary carbon steel (CS), weathering steel (WS) and Ni-containing weathering steel (NiWS) was carried out at four different atmospheres, using the developed monitoring system. The comb-type probe electrodes of CS, WS and NiWS were exposed to four different sites in the distance from coastal lines. The distances were 0 km for Okinawa, 0.5 km for Futtu, 4 km for Choushi and 45 km for Tsukuba.
In this atmospheric corrosion monitoring, the time of wetness (TOW) for surfaces of the ste … More els themselves was monitored from the high frequency impedance at 10 kHz, since high frequency impedance provides the solution resistance. Form the impedance difference of the low and high frequencies, the corrosion rate of the steels was monitored. The monitoring has started from September 18,2003 for Okinawa, November 11,2003 for Futtu, December 9,2003 for Choushi and December 5,2003 for Tsukuba and still continued at all sites.
Both the TOW and amount of corrosion obtained from the monitoring increased in order of Tsukuba <Choushi<Futtu<Okinawa, indicating that the aggressiveness of environments increased with decreasing the distance from the coastal lines. The coupon specimens of the three steels were also exposed to the four sites together with the probes in order to measure the corrosion mass loss. The coupons were withdrawn from the exposure sites after 0.5 and 1.0 year-exposure and the mass loss was measured after removing the rusts. The results showed very high correlation between the Ac impedance monitoring data and the mass loss data. Less

Report

(4 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • Research Products

    (20 results)

All 2006 2005 2004 2003 Other

All Journal Article (19 results) Publications (1 results)

  • [Journal Article] Remote-controlled Monitoring System of Marine Atmospheric Corrosion2006

    • Author(s)
      A.Nishikata, T.Kojima, T.Kitaguchi, T.Tsuru
    • Journal Title

      Proc.Japan-China Joint Seminar on Marie Corrosion (in press)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Corrosion Monitoring of Nickel-containing Steels in Marine Atmospheric Environment2005

    • Author(s)
      A.Nishikata, F.Suzuki, T.Tsuru
    • Journal Title

      CorroS. Sci. 47

      Pages: 2579-2588

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Corrosion Monitoring of Stainless Steels in Marine Atmospheric Environments2005

    • Author(s)
      A.Nishikata, Y.Tsutsumi, T.Tsuru
    • Journal Title

      Proc. lntn'l. Symp. of Corrosion and Electrochemistry of Advanced Materials (in press)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Atmospheric Corrosion Monitoring of Weathering Steels Using AC Impedance Technique2005

    • Author(s)
      A.Nishikata, T.Kojima, T.Tsuru
    • Journal Title

      Proc. lntn'l. Symp. of Corrosion in Marine and Saltwater Environments'II

      Pages: 102-110

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Corrosion monitoring of steels exposed, to different atmospheres using Ac impedance technique2005

    • Author(s)
      A.Nishikata, T.Kojima, T.Tsuru, A.Usami
    • Journal Title

      Extend Abs. of the 56th Annual meeting of ISE

      Pages: 670-670

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Conrrosion Monitoring of Nickel-containing Steels in Marine Atmospheric Environment2005

    • Author(s)
      A.Nishikata, F.Suzuki, T.Tsuru
    • Journal Title

      Corros.Sci. 47

      Pages: 2579-2585

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Atmospheric Corrosion Monitoring of Weathering Steels Using AC Impedance Technique2005

    • Author(s)
      A.Nishikata, T.Kojima, T.Tsuru
    • Journal Title

      Proc.Intn'l.Symp.of Corrosion in Marine and Saltwater Environments II

      Pages: 102-110

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] Corrosion monitoring of steels exposed to different atmospheres using Ac impedance technique2005

    • Author(s)
      A.Nishikata, T.Kojima, T.Tsuru, A.Usami
    • Journal Title

      Extend Abs.of the 56th Annual meeting of ISE

      Pages: 670-670

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] Corrosion Monitoring of Nickel-containing Steels in Marine Atmospheric Environment2005

    • Author(s)
      Nishikata, F.Suzuki, T.Tsuru
    • Journal Title

      Corros.Sci. 47

      Pages: 2579-2588

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Corrosion Monitoring of Stainless Steels in Marine Atmospheric Environments2005

    • Author(s)
      A.Nishikata, Y.Tsutsumi, T.Tsuru
    • Journal Title

      Proc.Intn'l.Symp.of Corrosion and Electrochemistry of Advanced Materials (in press)

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 異なる大気環境における耐候性鋼の腐食モニタリング2004

    • Author(s)
      児嶋岳志, 西方篤, 水流徹, 宇佐見明
    • Journal Title

      材料と環境2004講演概要集

      Pages: 25-28

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Electrochemical Corrosion Monitoring of Nickel-containing Steels in Marine Atmosphere2003

    • Author(s)
      A.Nishikata, F.Suzuki, T.Kojima, A.Usami, T.Tsuru
    • Journal Title

      Proceedings of The 13th Asian Pacific Conference of Corrosion Control

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Electrochemical Corrosion Monitoring of Nickel-containing Steels in Marine Atmosphere2003

    • Author(s)
      A.Nishikata, F.Suzuki, T.Kojima, A.Usami, T.Tsuru
    • Journal Title

      Proceedings of The 13th Asian Pacific Conference of Corrosion Control A-02

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Monitoring of Rusting of Stainless Steels in Marine Atmospheres Using Ac Impedance Technique

    • Author(s)
      Y.Tsutsumi, A.Nishikata, T.Tsuru
    • Journal Title

      J.Electrochem. Soc. (in press)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Monitoring of Rusing of Stainless Steels in Marine Atmospheres Using Ac Impedance Technique

    • Author(s)
      Y.Tsutsumi, A.Nishikata, T.Tsuru
    • Journal Title

      J.Electrochem.Soc. (in press)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Corrosion Monitoring of Stainless Steels in Marine Atmospheres Environments

    • Author(s)
      A.Nishikata, Y.Tsutumi, T.Tsuru
    • Journal Title

      Proc.Intn'l.Symp.of Corrosion and Electrochemistry of Advanced Materials (in press)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Monitoring of Rusting of Stainless Steels in Marine Atmospheres Using Ac Impedance Technique

    • Author(s)
      Y.Tsutsumi, A.Nishikata, T.Tsuru
    • Journal Title

      J.Electrochem.Soc.A. (in press)

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Atmospheric Corrosion Monitoring of Weathering Steels Using AC Impedance Technique

    • Author(s)
      A.Nishikata, T.Kojima, T.Tsuru
    • Journal Title

      2004 Join International Meeting of ECS (in printing)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 交流法による耐候性鋼の大気腐食のモニタリングと腐食減量との相関

    • Author(s)
      西方篤, 児嶋岳志, 水流徹
    • Journal Title

      材料と環境2005講演概要集 (発表予定)

    • Related Report
      2004 Annual Research Report
  • [Publications] 児嶋岳志, 西方篤, 水流徹, 宇佐見明: "様々な大気環境における耐候性鋼の腐食モニタリング"材料と環境2004講演概要集. (2004年4月発表予定). (2004)

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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