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Development of High-Speed Centrifugal Compaction Process Using Fine Metallic Powders

Research Project

Project/Area Number 15360389
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionHIROSHIMA UNIVERSITY

Principal Investigator

KUROKI Hidenori  Hiroshima University, Graduate School of Engineering, Professor, 大学院・工学研究科, 教授 (80037853)

Co-Investigator(Kenkyū-buntansha) SHINOZAKI Kenji  Hiroshima University, Graduate School of Engineering, Professor, 大学院・工学研究科, 教授 (70154218)
SUZUKI Hiroyuki  Hiroshima University, Graduate School of Engineering, Assistant, 大学院・工学研究科, 助手 (90284158)
Project Period (FY) 2003 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥13,500,000 (Direct Cost: ¥13,500,000)
Fiscal Year 2005: ¥2,800,000 (Direct Cost: ¥2,800,000)
Fiscal Year 2004: ¥7,900,000 (Direct Cost: ¥7,900,000)
Fiscal Year 2003: ¥2,800,000 (Direct Cost: ¥2,800,000)
KeywordsHCP / Separate dies / High energy milling / nonapueous Slurry / split mold / 超硬合金 / コリオリ対流 / HCP / 泥漿調製 / 高速度鋼
Research Abstract

In the present study, we have developed and improved each process step (preparation of slurries, compacting conditions, sintering conditions, etc) of high speed centrifugal compaction process (HCP).
Powders of stainless steel, high-speed steel and Inconel alloy under 5 micrometers in particle sizes have been processed into nonaqueous slurries, compacted by a high-speed centrifuge and sintered to nearly full density in solid state.
A super fine WC powder with particle diameter of 0.1 micrometer has been processed into nonaqueous slurry by a high-energy mill and finally sintered to a nearly full density with no sintering aid.
Design technologies for split molds have been established. The molds with a draft and O-rings are applicable to form complicated configurations by high-speed centrifuges.
The Coriolis' force has proved to be a cause of inhomogeneity introduced during compaction. Improving the steps of the compaction minimizes the inhomogeneity.

Report

(4 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • Research Products

    (15 results)

All 2006 2005 2004 2003 Other

All Journal Article (12 results) Publications (3 results)

  • [Journal Article] Compaction Of Ultra-fine WC Powder By High-speed Centrifugal Compaction Process2006

    • Author(s)
      H.Y.Suzuki
    • Journal Title

      Proceedings of PM 2006 in Korea (印刷中)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Flow Patterns In Green Bodies Made By High-speed Centrifugal Compaction Process2006

    • Author(s)
      H.Y.Suzuki
    • Journal Title

      Proceedings of PM 2006 in Korea (印刷中)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 高遠心場での微細粉末の高密度充填技術-高速遠心成形法-2005

    • Author(s)
      鈴木裕之
    • Journal Title

      セラミックス 40

      Pages: 189-193

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] 高速遠心成形による超微粒バインダーレスWC焼結体の作製2004

    • Author(s)
      鈴木裕之ら
    • Journal Title

      粉体粉末冶金協会講演概要集・平成16年度秋季大会

      Pages: 60-60

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 高速遠心成形法の成形機構の検討-その1-成形体断面に生じる不均質性の観察とその発生原因の検討2004

    • Author(s)
      鈴木裕之ら
    • Journal Title

      粉体粉末冶金協会講演概要集・平成16年度秋季大会

      Pages: 205-205

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 高速遠心成形法の成形機構の検討-その2-高速遠心成形中に生じる泥漿の流動現象の数値解析2004

    • Author(s)
      鈴木裕之ら
    • Journal Title

      粉体粉末冶金協会講演概要集・平成16年度秋季大会

      Pages: 206-206

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Improvement of Densification in Solid State Sintering by Efficient Packing of Fine Powders with Narrow Size Distribution using High Centrifugal Force2003

    • Author(s)
      H.Y.Suzuki
    • Journal Title

      P/M Science & Technology Briefs 5

      Pages: 22-28

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Colloidal Compaction of Fine Metallic Powders under High-speed Centrifugal Force -Compaction and Sintering of High Speed Steel-2003

    • Author(s)
      H.Y.Suzuki
    • Journal Title

      J. Jpn. Soc. Powder Powder Metallurgy 50

      Pages: 856-864

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Improvement of Densification in Solid State Sintering by Efficient Packing of Fine Powders with Narrow Size Distribution using High Centrifugal Force2003

    • Author(s)
      H.Y.Suzuki
    • Journal Title

      P/M Science & Technology Briefs Vol.5

      Pages: 22-28

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Colloidal Compaction of Fine Metallic Powders under High-speed Centrifugal Force -Compaction and Sintering of High Speed Steel-2003

    • Author(s)
      H.Y.Suzuki
    • Journal Title

      J.Jpn.Soc.Powder Powder Metallurgy Vol.50

      Pages: 856-864

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Compaction Of Ultra-fine WC Powder By High-speed Centrifugal Compaction Process

    • Author(s)
      H.Y.Suzuki
    • Journal Title

      Proceedings of PM 2006 in Korea (In press)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Flow Patterns In Green Bodies Made By High-speed Centrifugal Compaction Process

    • Author(s)
      H.Y.Suzuki
    • Journal Title

      Proceedings of PM 2006 in Korea (In press)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Publications] H.Y.Suzuki et al.: "Colloidal Compaction of Fine Metallic Powders under High-Speed Centrifugal Force -Compaction and Sintering of High Speed Steel-"粉体および粉末冶金. 50. 856-864 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 福田真人: "高速遠心成形法による焼結高速度鋼の開発"粉体粉末冶金協会講演概要集,平成15年度春季大会. 188-188 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 久田晋也: "高速遠心成形法に使用する割型方案の検討"粉体粉末冶金協会講演概要集,平成15年度秋季大会. 185-185 (2003)

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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