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Extraction of rare-earth elements from rare-earth magnets

Research Project

Project/Area Number 15510076
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Environmental technology/Environmental materials
Research InstitutionChiba Institute of Technology

Principal Investigator

SAITO Tetsuji  Chiba Institute of Technology, Faculty of Engineering, Professor, 工学部, 教授 (10296311)

Project Period (FY) 2003 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥3,100,000 (Direct Cost: ¥3,100,000)
Fiscal Year 2005: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 2004: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 2003: ¥1,300,000 (Direct Cost: ¥1,300,000)
Keywordsrare-earth magnets / recycling / glass slag method
Research Abstract

This research involves using glass slag materials for the extraction of rare-earth from rare-earth magnets. When the Nd-Fe-B magnet materials were melted and solidified in the molten boron trioxide, the resultant Nd-Fe-B magnet materials had fine grains of α-Fe and Fe_2B phases together with the dendritic Fe_2B phase. The chemical analysis of the Nd-Fe-B magnet materials melted and solidified in the molten boron trioxide revealed that the neodymium was completely extracted from the Nd-Fe-B magnet materials during the solidification. When the Sm-Co magnet materials were melted and solidified in the molten boron trioxide, the magnetic SmCo_5 phase decomposed into Sm oxide phase and Co phases. The Sm oxide phase was extracted by the surrounding molten glass slag materials in the glass slag method. When the Sm-Fe-N magnets were melted and solidified in the molten boron trioxide, Sm-Fe-N alloys were also successfully separated into the metallic component and the slag component by the glass slag method using boron trioxide. The chemical analyses confirmed that the Sm content in the metallic component was very limited and the slag component contained a large amount of samarium. The glass slag method was suitable for the extraction of rare earth elements from the rare-earth magnets. In addition, a chemical recycling process was applied to the resultant rare-earth-containing boron trioxide obtained by the glass slag method. it was found that the rare-earth element was successfully extracted from the rare-earth -containing boron trioxide by this process.

Report

(4 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • Research Products

    (20 results)

All 2006 2005 2004 2003 Other

All Journal Article (20 results)

  • [Journal Article] Structures and magnetic properties of Nd-Fe alloys produced by the glass slag method2006

    • Author(s)
      Tetsuji Saito
    • Journal Title

      Journal of Alloys and Compounds 441

      Pages: 88-93

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Structures and magnetic properties of Nd-Fe alloys produced by the glass slag method2006

    • Author(s)
      Tetsuji Saito
    • Journal Title

      Journal of Alloys and Compounds vol.441

      Pages: 88-93

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Structures and magnetic properties of Nd-Fe alloys produced by the glass slag method2006

    • Author(s)
      Tetsuji Saito
    • Journal Title

      Journal of Alloys and Compounds 414

      Pages: 88-88

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Extraction of Sm from Sm-Fe alloys by the glass slag method2005

    • Author(s)
      T.Saito et al.
    • Journal Title

      Journal of Alloys and Compounds 403

      Pages: 274-278

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Extraction of Sm from Sm-Fe-N magnets by the glass slag method2005

    • Author(s)
      T.Saito et al.
    • Journal Title

      Journal of Alloys and Compounds 403

      Pages: 341-344

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Extraction of Sm from Sm-Fe alloys by the glass slag method2005

    • Author(s)
      T.Saito, H.Sato, T.Motegi
    • Journal Title

      Journal of Alloys and Compounds vol.387

      Pages: 274-278

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Extraction of Sm from Sm-Fe-N magnets by the glass slag method2005

    • Author(s)
      T.Saito, H.Sato, T.Motegi, K.Kobayashi
    • Journal Title

      Journal of Alloys and Compounds vol.403

      Pages: 341-344

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Extraction of Sm from Sm-FeN magnets by the glass Slag method2005

    • Author(s)
      T.Saito, H.Sato, T.Motegi, K.Kobayashi
    • Journal Title

      Journal of Alloys and Compounds 403

      Pages: 341-341

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Extraction of Sm from Sm-Fe alloys by the glass slag method2005

    • Author(s)
      T.Saito, H.Sato, T.Motegi
    • Journal Title

      Journal of Alloys and Compounds 387

      Pages: 274-274

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Extraction of Tb from Tb-Fe alloys by the glass slag method2004

    • Author(s)
      T.Saito, T.Motegi
    • Journal Title

      Scripta Materialia 51

      Pages: 1069-1073

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] Extraction of Tb from Tb-Fe alloys by the glass slag method2004

    • Author(s)
      T.Saito, T.Motegi
    • Journal Title

      Scripta Materialia vol.51

      Pages: 1069-1073

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] The extraction of Nd from waste Nd-Fe-Balloys by the glass slag method2003

    • Author(s)
      T.Saito et al.
    • Journal Title

      Journal of Alloys and Compounds 353

      Pages: 189-193

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] The extraction of Sm from Sm-Co alloys by the glass slag method2003

    • Author(s)
      T.Saito et al.
    • Journal Title

      Materials Transactions 44

      Pages: 637-640

    • NAID

      120006832445

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Extraction of rare earth from La-Ni alloys by the glass slag method2003

    • Author(s)
      T.Saito et al.
    • Journal Title

      Journal of Materials Research 18

      Pages: 2814-2819

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] The extraction of Nd from waste Nd-Fe-B alloys by the glass slag method2003

    • Author(s)
      T.Saito, H.Sato, S.Ozawa, J.Yu, T.Motegi
    • Journal Title

      Journal of Alloys and Compounds vol.353

      Pages: 189-193

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] The extraction of Sm from Sm-Co alloys by the glass slag method2003

    • Author(s)
      T.Saito, H.Sato, S.Ozawa, T.Motegi
    • Journal Title

      Materials Transactions vol.44

      Pages: 637-640

    • NAID

      120006832445

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Extraction of rare earth from La-Ni alloys by the glass slag method2003

    • Author(s)
      T.Saito, H.Sato, T.Motegi
    • Journal Title

      Journal of Materials Research vol.18

      Pages: 2814-2819

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Recovery of rare earths from sludges containing rare - earth elements

    • Author(s)
      T.Saito et al.
    • Journal Title

      Journal of Alloys and Compounds (in press.)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Recovery of rare earths from sludges containing rare-earth elements

    • Author(s)
      T.Saito, H.Sato, T.Motegi
    • Journal Title

      Journal of Alloys and Compounds (in press.)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Recovery of rare earths from sludges containing rare-earth elements

    • Author(s)
      T.Saito, H.Sato, T.Motegi
    • Journal Title

      Journal of Alloys and Compounds (印刷中)

    • Related Report
      2005 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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