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Life Predictions of Fatigue Crack Propagation Considering Fracture Surface Contact Under Residual Stress Fields and Quantitative Evaluation in Fractal Analysis on Fracture Surfaces

Research Project

Project/Area Number 15560072
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Materials/Mechanics of materials
Research InstitutionOsaka University

Principal Investigator

TSUJI Masahiro  Osaka University, Graduate School of Engineering, Assistant Professor, 大学院・工学研究科, 助手 (10132630)

Co-Investigator(Kenkyū-buntansha) KUBO Shiro  Osaka University, Graduate School of Engineering, Professor, 大学院・工学研究科, 教授 (20107139)
Project Period (FY) 2003 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥3,600,000 (Direct Cost: ¥3,600,000)
Fiscal Year 2005: ¥800,000 (Direct Cost: ¥800,000)
Fiscal Year 2004: ¥700,000 (Direct Cost: ¥700,000)
Fiscal Year 2003: ¥2,100,000 (Direct Cost: ¥2,100,000)
KeywordsFatigue Crack Propagation / Fracture Surface Contact / Fractal Analysis / SPM / Crack Propagation Simulation / Life Prediction / Residual Stress / 三次元き裂 / 平均二乗偏差解析 / 実効応力比
Research Abstract

Fatigue life predictions considering fracture surface contact under residual stress fields were made and our life prediction method was verified by employing quantitative evaluations by fractal analyses on fracture surfaces and an examination in its applicability was attempted. The results obtained are summarized as follows.
1.Main results of experiments
(1)Fatigue crack propagation experiments for SM and HT steel were conducted in different stress ratios Rs corresponding to residual stresses. Their fracture surfaces contacted were observed with SPM. Their data were used in fractal analyses and fractal dimensions Ds were calculated. It was found that D decreased with R increasing but that dependence was not large. Consequently it was concluded that the predictions making use of its correlation would have large errors. Additional researches and Ds corresponding to many kinds of fracture surfaces were needed.
(2)Fractal analyses were made for SUS304 stainless steel employed for elevated tem … More perature experiments in a vacuum and the air in the past because of obtaining many kinds of Ds. Consequently clear correlations between Ds and their environments and temperatures could be obtained. Fractal analyses for Ni based-super-alloy were made. Their fracture surfaces were fractal in both environments. The other fracture surface analyses were made and root-mean-square method could distinguish a crack propagation direction from a direction perpendicular to that.
2.Main results of simulations
Fatigue crack propagation simulations were made for slant surface cracks, corner cracks toward a hole, and slant cracks emanating from a hole with and without considering fracture surface contacts. Consequently it was demonstrated that the consideration of fracture surface contacts often changed crack propagation rates and paths and then changed crack front shapes. It was confirmed that our fatigue life prediction method for three-dimensional cracks was applicable which combined "Uestimation method" with "Δσ_θ maximum theory". Less

Report

(4 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • Research Products

    (19 results)

All 2006 2005 2004 Other

All Journal Article (17 results) Publications (2 results)

  • [Journal Article] Ni基超合金の下限界近傍における高温疲労き裂伝ぱ挙動とその破面の定量評価の試2006

    • Author(s)
      花森 陽, 辻 昌宏, 山近 将明, 久保 司郎
    • Journal Title

      日本機械学会関西支部第81期定時総会講演会講演論文集 064-1

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] き裂面部分弾性接触を考慮に入れたシミュレーションによる円孔縁からの三次元斜め疲労き裂の伝ぱ挙動の予測2006

    • Author(s)
      乾 浩樹, 辻 昌宏, 久保 司郎
    • Journal Title

      日本機械学会関西支部第81期関西学生会学生員卒業研究発表講演会講演前刷集

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Near-Threshold Fatigue Crack Growth Behavior of Ni Based Superalloy at Elevated Temperature and Quantification of Fracture Surface2006

    • Author(s)
      Akira HANAMORI, Masahiro TSUJI, Masaaki YAMACHIKA, Shiro KUBO
    • Journal Title

      Proceedings of the 80th Kansai Branch Regular Meeting of the JSME No.064-1

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Predictions of Propagation Behavior of Three-Dimensional Slant Fatigue Crack Emanating from a Hole Based on Simulations Considering the Partial Elastic Contact of Crack Surfaces2006

    • Author(s)
      Hiroki INUI, Masahiro TSUJI, Shiro KUBO
    • Journal Title

      Proceedings of the 81st Kansai Branch Graduation Thesis Regular Meeting of the JSME

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Ni基超合金の下限界近傍における高温疲労き裂伝ぱ挙動とその破面の定量評価の試み2006

    • Author(s)
      花森 陽, 辻 昌宏, 山近 将明, 久保 司郎
    • Journal Title

      日本機械学会関西支部第81期定時総会講演会講演論文集 064-1(印刷中)

    • Related Report
      2005 Annual Research Report
  • [Journal Article] き裂面部分弾性接触を考慮に入れたシミュレーションによる円孔縁からの三次元斜め疲労き裂の伝ぱ挙動の予測2006

    • Author(s)
      乾 浩樹, 辻 昌宏, 久保 司郎
    • Journal Title

      日本機械学会関西支部平成17年度関西学生会学生員卒業研究発表講演会卒研前刷集 (印刷中)

    • Related Report
      2005 Annual Research Report
  • [Journal Article] SUS304鋼における下限界近傍の真空中高温疲労き裂伝ぱ挙動の周波数依存性およびその破面のフラクタル解析2005

    • Author(s)
      今西 康太, 辻 昌宏, 久保 司郎, 佐々木 達也
    • Journal Title

      日本機械学会関西支部第80期定時総会講演会講演論文集

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] SUS304鋼における下限界近傍の真空中高温疲労き裂伝ぱ挙動の周波数依存性に関する実験的検討2005

    • Author(s)
      佐々木 達也, 今西 康太, 辻 昌宏, 久保 司郎
    • Journal Title

      日本機械学会関西支部第80期関西学生会学生員卒業研究発表講演会講演前刷集

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Loading Frequency Dependence of Near-Threshold Crack Growth Behavior at Elevated Temperatures in a vacuum and Fractal Analyses of their Fatigue Fracture Surfaces of SUS3042005

    • Author(s)
      Kota IMANISHI, Masahiro TSUJI, Shiro KUBO, Tatsuya SASAKI
    • Journal Title

      Proceedings of the 80th Kansai Branch Regular Meeting of the JSME No.054-1

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Experimental Study on Loading Frequency Dependence of Near-Threshold Crack Growth Behavior at Elevated Temperatures in a vacuum on SUS3042005

    • Author(s)
      Tatsuya SASAKI, Kota IMANISHI, Masahiro TSUJI, Shiro KUBO
    • Journal Title

      Proceedings of the 80th Kansai Branch Graduation Thesis Regular Meeting of the JSME

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] SUS304鋼における下限界近傍の真空中高温疲労き裂伝ぱ挙動の周波数依存性およびその破面のフラクタル解析2005

    • Author(s)
      今西 康太, 久保 司郎, 辻 昌宏, 佐々木 達也
    • Journal Title

      日本機械学会関西支部第80期定時総会講演会講演論文集 054-1(発表予定)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 溶接用構造鋼SM400における応力比の異なる疲労破面の定量評価2004

    • Author(s)
      花森 陽, 徳増 裕之, 辻 昌宏, 久保 司郎
    • Journal Title

      日本機械学会関西支部第79期関西学生会学生員卒業研究発表講演会卒研前刷集

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 三次元き裂のき裂面部分弾性接触を考慮に入れた疲労き裂伝ぱ挙動の予測2004

    • Author(s)
      徳増 裕之, 花森 陽, 辻 昌宏, 久保 司郎
    • Journal Title

      日本機械学会関西支部第79期定時総会講演会講演論文集 044-1

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] き裂面部分弾性接触を考慮した有限要素伝ぱシミュレーションによる三次元斜めき裂の疲労寿命と伝ぱ経路の予測法2004

    • Author(s)
      徳増 裕之, 花森 陽, 辻 昌宏, 久保 司郎
    • Journal Title

      日本機械学会M&M材料力学カンファレンス講演論文集 04-6

      Pages: 153-154

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary 2004 Annual Research Report
  • [Journal Article] Qualitative Evaluation for Fatigue Fracture Surface of Various Stress Ratios in SM400 Welding Structure Steel2004

    • Author(s)
      Akira HANAMORI, Hiroyuki TOKUMASU, Masahiro TSUJI, Shiro KUBO
    • Journal Title

      Proceedings of the 79th Kansai Branch Graduation Thesis Regular Meeting of the JSME

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Predictions of Three-Dimensional Fatigue Crack Propagation Behavior Considering the Partial Elastic Contact of Crack Surfaces2004

    • Author(s)
      Hiroyuki TOKUMASU, Akira HANAMORI, Masahiro TSUJI, Shiro KUBO
    • Journal Title

      Proceedings of the 79th Kansai Branch Regular Meeting of the JSME No.044-1

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] A Method for Predicting Fatigue Life of Three-Dimensional Slant Crack and Its Propagating Path Based on Finite Element Propagation Simulation Considering Partial Elastic Contact of Crack Surfaces2004

    • Author(s)
      Hiroyuki TOKUMASU, Akira HANAMORI, Masahiro TSUJI, Shiro KUBO
    • Journal Title

      Proceedings of the 2004 Annual Meeting of the JSME Materials and Mechanics Division No.04-6

      Pages: 153-154

    • NAID

      110004071236

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Publications] 花森 陽, 徳増 裕之, 辻 昌宏, 久保 司郎: "溶接用構造鋼SM400における応力比の異なる疲労破面の定量評価"日本機械学会関西支部第79期関西学生会学生員卒業研究発表講演会卒研前刷集. (未定). (2004)

    • Related Report
      2003 Annual Research Report
  • [Publications] 徳増 裕之, 花森 陽, 辻 昌宏, 久保 司郎: "三次元き裂のき裂面部分弾性接触を考慮に入れた疲労き裂伝ぱ挙動の予測"日本機械学会関西支部第79期定時総会講演会講演論文集. 044-1(未定). (2004)

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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