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Dynamic Scheduling Using the Mixture of Experiential Intelligence and Emergent Technology, and its Performance Verification Using a MES Model

Research Project

Project/Area Number 15560098
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionHIROSHIMA UNIVERSITY

Principal Investigator

OBA Fuminori  Hiroshima University, Graduate School of Engineering, Professor, 大学院・工学研究科, 教授 (10081267)

Co-Investigator(Kenkyū-buntansha) EGUCHI Toru  Hiroshima University, Graduate School of Engineering, Research Associate, 大学院・工学研究科, 助手 (80253566)
橋本 雅文  広島大学, 大学院・工学研究科, 助教授 (10145815)
Project Period (FY) 2003 – 2005
Project Status Completed (Fiscal Year 2005)
Budget Amount *help
¥3,500,000 (Direct Cost: ¥3,500,000)
Fiscal Year 2005: ¥900,000 (Direct Cost: ¥900,000)
Fiscal Year 2004: ¥1,000,000 (Direct Cost: ¥1,000,000)
Fiscal Year 2003: ¥1,600,000 (Direct Cost: ¥1,600,000)
KeywordsDynamic Scheduling / Real-time Scheduling / Reactive Scheduling / Proirity Rule / Genetic Algorithm / Neural Network / MES / AGV / ニューラルネットワーク / 分散オブジェクト / 衝突回避 / デッドロック / アジャイル生産システム / ジョブショップ
Research Abstract

1.A robust real-time scheduling rule for dynamic job shop has developed using a neural network. The neural network is trained efficiently by two training stages. In the first stage, the solution space is divided into several spaces and multiple networks are trained separately using a simulated annealing. In the second stage, those multiple networks are integrated into a network using a back-propagation algorithm. The trained neural network has proved to be very effective and robust by the numerical experiments.
2.Dynamic scheduling method using the mixture of a genetic algorithm and a priority rules has been proposed. In real-world dynamic scheduling environments, it is very difficult to search optimal schedules in real-time. The proposed method can effectively search good schedules based on the priority rule having high performance in dynamic environments. The method can also tune the weight between the priority rule and the genetic algorithm.
3.In the scheduling method described in (2), it was found that the priority rule plays a very important role. The dynamic scheduling method can have high performance by using the characteristics of the good priority rules that make schedules having appropriate due-date allowances. Bi-criteria scheduling for meeting due-dates and minimizing setup times can also be efficiently generated by changing the characteristics of the priority rule.
4.A MES (Manufacturing Execution System) has developed for the verification of the dynamic scheduling method. The system consists of a production system and a transportation system. The production system consists of multiple computers that can communicate through network, and emulates the parts flow in a factory. The transportation system consists of a host computer and multiple AGVs that can process the transport requests generated by the production system. The developed MES was shown to be able to test the effectiveness of the various scheduling method.

Report

(4 results)
  • 2005 Annual Research Report   Final Research Report Summary
  • 2004 Annual Research Report
  • 2003 Annual Research Report
  • Research Products

    (54 results)

All 2006 2005 2004 2003 Other

All Journal Article (48 results) Publications (6 results)

  • [Journal Article] 遺伝的アルゴリズムと優先規制の融合による動的スケジューリング(納期余裕に着目した優先規制の影響)2006

    • Author(s)
      江口 透, 道垣内将司, 大場史憲, 村山 長
    • Journal Title

      日本機械学会論文集C編 Vol.71 No.714

      Pages: 575-583

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 遺伝的アルゴリズムと優先規則の融合による納期遵守と段取り時間最小化の二目的スケジューリング-優先規則の性質の変化を利用した効率的探索-2006

    • Author(s)
      江口 透, 河合宏明, 大場史憲
    • Journal Title

      精密工学会誌 Vol.72 No.3

      Pages: 342-347

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 状況対応型スケジューリングのためのMESモデルの構築2006

    • Author(s)
      武貞圭二, 江口 透, 大場史憲, 村山 長
    • Journal Title

      2006中国四国支部第44期総会・講演会講演論文集 No.065-1

      Pages: 397-398

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling Using the Mixture of a Genetic Algorithm and a Priority Rule -The Effect of Priority Rule with Consideration to the Due-Date Allowance-2006

    • Author(s)
      Toru Eguchi
    • Journal Title

      Transactions of the Japan Society of Mechanical Engineers Series C, Vol.72,No.714

      Pages: 575-583

    • NAID

      110004659190

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Bi-Criteria scheduling for Meeting Due-dates and Minimizing Setup Times Using the Mixture of a Genetic Algorithm and a Priority Rule-An Efficient Search Method by Changint the Characteristic of Priority rule-2006

    • Author(s)
      Toru Eguchi
    • Journal Title

      Journal of the Japan Society for Precision Engineering Vol.72,No.3(CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling with Processing Time Uncertainty Using the Mixture of Periodic Optimization and Real-time Scheduling2006

    • Author(s)
      Toru Eguchi
    • Journal Title

      Transactions of the Japan Society of Mechanical Engineers Series C, Vol.72,No.716(accepted)

    • NAID

      110004738302

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] A Robust Scheduling Rule using a Neural Network in Dynamically Changing Job Shop Environments2006

    • Author(s)
      Toru Eguchi
    • Journal Title

      International Journal of Manufacturing Technology and Management Vol.8(accepted)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Bi-criteria Scheduling for Meeting Due-dates and Minimizing Setup Times Using the Mixture of a Genetic Algorithm and a Priority Rule2006

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the 39th CIRP International Seminar on Manufacturing Systems (accepted)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Efficient Dynamic Scheduling with Short Forecast Window Using the Mixture of a Genetic Algorithm and a Priority Rule2006

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the 2006 International Symposium on Flexible Automation (accepted)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Development of MES model for Reactive Scheduling2006

    • Author(s)
      Keiji Takesada
    • Journal Title

      Proceedings of the 44th Chugoku-Shikoku Branch General Meeting and Conference of the Society of Mechanical Engineers No.065-1

      Pages: 397-398

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Real-time Scheduling for Semiconductor Manufacturing System Using a Neural Network2006

    • Author(s)
      Koji Wada
    • Journal Title

      Proceedings of the 44th Chugoku-Shikoku Branch General Meeting and Conference of the Society of Mechanical Engineers No.065-1

      Pages: 393-394

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling for Meeting Due-date using Capacity Adjustment2006

    • Author(s)
      Mitsunobu Yoda
    • Journal Title

      Proceedings of the 44th Chugoku-Shikoku Branch General Meeting and Conference of the Society of Mechanical Engineers No.065-1

      Pages: 389-390

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling with Consideration to the Due-date Allowance-2006

    • Author(s)
      Masashi Dougakiuchi
    • Journal Title

      Proceedings of the 44th Chugoku-Shikoku Branch General Meeting and Conference of the Society of Mechanical Engineers No.065-1

      Pages: 387-388

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling using the Mixture of a Genetic Algorithm and a Priority Rule-Performance Evaluation in a Large Scale Construction Machine Factory-2006

    • Author(s)
      Toshiki Shirai
    • Journal Title

      Proceedings of the 44th Chugoku-Shikoku Branch General Meeting and Conference of the Society of Mechanical Engineers No.065-1

      Pages: 385-386

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling using the Mixture of a genetic Algorithm and a Priority Rule-Tardiness Cost Minimization with Explicit Consideration to the Due-date Allowance-2006

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the 2006 Spring Conference of the Japan Society for Precision Engineering (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 遺伝的アルゴリズムと優先規則の融合による動的スケジューリング(納期余裕に着目した優先規則の影響)2006

    • Author(s)
      江口 透, 道垣内将司, 大揚史憲, 村山 長
    • Journal Title

      日本機械学会論文集C編 Vol.71No.714

      Pages: 575-583

    • NAID

      110004659190

    • Related Report
      2005 Annual Research Report
  • [Journal Article] 遺伝的アルゴリズムと優先規則の融合による納期遵守と段取り時間最小化の二目的スケジューリング-優先規則の性質の変化を利用した効率的探索-2006

    • Author(s)
      江口 透, 河合宏明, 大場史憲
    • Journal Title

      精密工学会誌 Vol.72No.3(CD-ROM)

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Scheduling with Processing Time Uncertainty Using the Mixture of Real-time Scheduling and Periodic Optimization2005

    • Author(s)
      T.Eguchi, F.Oba, S.Kozaki, T.Murayama
    • Journal Title

      Proceedings of SICE Annual Conference 2005 (CD-ROM)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] Dynamic Job Shop Scheduling Using the Mixture of a Genetic Algorithm and a Priority Rule2005

    • Author(s)
      T.Eguchi, M.Dougakiuchi, F.Oba, T.Murayama
    • Journal Title

      Proceedings of the 18th International Conference on Production Research (CD-ROM)

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Annual Research Report 2005 Final Research Report Summary
  • [Journal Article] 遺伝的アルゴリズムと優先規則の融合による動的スケジューリング-スケジューリング周期と投入計画期間の実験的評価-2005

    • Author(s)
      道垣内将司, 江口 透, 大場史憲
    • Journal Title

      第14回計測自動制御学会中国支部学術講演会講演論文集

      Pages: 128-129

    • Description
      「研究成果報告書概要(和文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling Using the Mixture of a Genetic Algorithm and A Priority Rule2005

    • Author(s)
      Toru Eguchi
    • Journal Title

      Transactions of the Japan Society of Mechanical Engineers Series C, Vol.71, No.703

      Pages: 1047-1053

    • NAID

      110006264632

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Job Shop Scheduling Using the Mixture of a Genetic Algorithm and a Priority Rule2005

    • Author(s)
      Toru Eguchi
    • Journal Title

      Electronic Proceedings of the 18th International Conference on Production Research (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling with Proceeding Time Uncertainty Using the Mixture of Real-time Scheduling and Periodic Optimization2005

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of SICE Annual Conference 2005 (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling using the Mixture of a Genetic Algorithm and Priority Rule-Effects of local optimization-2005

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the 2005 Spring Conference of the Japan Society for Precision Engineering (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling using the Mixture of a Genetic Algorithm and a Priority Rule-Bi-criteria Scheduling for Tardiness and Setup-2005

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the 2005 Spring Conference of the Japan Society for Precision Engineering (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling using the Mixture of a Genetic Algorithm and a Priority Rule-The Effect of Priority Rule with Consideration to the Due-Date Allowance-2005

    • Author(s)
      Masashi Dougakiuchi
    • Journal Title

      Proceedings of the Manufacturing System Division Conference 2005 of the Japan Society of Mechanical Engineers

      Pages: 17-18

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling using the Mixture of a Genetic Algorithm and a Priority Rule-Efficient Optimization based on Short Forecast Window-2005

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the 2005 Autumn Conference of the Japan Society for Precision Engineering (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Application of Optimum-Seeking Technique Based on a Priority Rule in Dynamic Scheduling Environment2005

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the Scheduling Symposium 2005

      Pages: 182-187

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Bi-criteria Scheduling for Tardiness and Setup Time with Consideration to Lot-Splitting2005

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the 2005 Okayama Branch Conference of the Japan Society for Precision Engineering

      Pages: 27-2

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling using the Mixture of a Genetic Algorithm and a Priority Rule-Experimental Evaluation of Scheduling Period and Forecast Window-2005

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the 14th Chugoku-Shikoku Branch Conference of the Society of Instrument and Control Engineers

      Pages: 128-129

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] 遺伝的アルゴリズムと優先規則の融合による動的スケジューリング-スケジューリングと投入計画期間の実験的評価-2005

    • Author(s)
      道垣内将司, 江口 透, 大場史憲
    • Journal Title

      第14回計測自動制御学会中国支部学術講演会講演論文集

      Pages: 128-129

    • Related Report
      2005 Annual Research Report
  • [Journal Article] Extracting Priority Roles for Dynamic Job Shop Scheduling using Neural Networks2004

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the 2004 Japan-USA Symposium on Flexible Automation (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling using the Mixture of a Genetic Algorithm and a Priority Rule2004

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the 2004 Spring Conference of the Japan Society for Precision Engineering (CD-ROM)

    • NAID

      110006264632

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling using the Mixture of a Genetic Algorithm and a Priority Rule-Effectiveness under the Environment with Processing Time Uncertainty-2004

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the Manufacturing System Division Conference 2004 of the Japan Society of Mechanical Engineers

      Pages: 31-32

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Bi-criteria Scheduling for Tardiness and setup Using the Mixture of a Genetic Algorithm and a Priority2004

    • Author(s)
      Jun-ya Ohnuki
    • Journal Title

      Proceedings of the 2004 Autumn Conference of the Japan Society for Precision Engineering (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Scheduling Rule Extraction for Dynamic Job Shop Using Neural Networks2004

    • Author(s)
      Naoki Maeda
    • Journal Title

      Proceedings of the 2004 Autumn Conference of the Japan Society for Precision Engineering (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Extracting Priority Rules for Dynamic Job Shop Scheduling using Neural Networks2004

    • Author(s)
      T.Eguchi, F.Oba, N.Maeda
    • Journal Title

      Proceedings of the 2004 Japan-USA Symposium on Flexible Automation (CD-ROM)

    • Related Report
      2004 Annual Research Report
  • [Journal Article] Assenbly Sequence Planning using K-neighbor Rule2004

    • Author(s)
      T.Murayama, T.Eguchi, F.Oba
    • Journal Title

      Proceedings of International Conference on Machine Automation

      Pages: 155-160

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 遺伝的アルゴリズムと優先規則の融合による動的スケジューリング2004

    • Author(s)
      江口 透, 大場 史憲, 小崎慎太郎
    • Journal Title

      2004年度精密工学会春季大会学術講演会講演論文集 (CD-ROM)

    • NAID

      110006264632

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 遺伝的アルゴリズムと優先規則を融合した動的スケジューリング-処理時間が不確実な環境での有効性-2004

    • Author(s)
      江口 透, 大場 史憲, 小崎慎太郎
    • Journal Title

      機械学会生産システム部門講演会2004講演論文集

      Pages: 31-32

    • Related Report
      2004 Annual Research Report
  • [Journal Article] ニューラルネットワークを用いた動的ジョブショップのスケジューリングルール抽出2004

    • Author(s)
      前田 直希, 江口 透, 大場 史憲, 村山 長
    • Journal Title

      2004年度精密工学会秋季大会学術講演会講演論文集 (CD-ROM)

    • NAID

      130004655489

    • Related Report
      2004 Annual Research Report
  • [Journal Article] 遺伝的アルゴリズムと優先規則の融合による納期遅れと段取りの二目的スケジューリング2004

    • Author(s)
      大貫 純也, 江口 透, 大場 史憲, 村山 長
    • Journal Title

      2004年度精密工学会秋季大会学術講演会講演論文集 (CD-ROM)

    • NAID

      130004655452

    • Related Report
      2004 Annual Research Report
  • [Journal Article] A Robust Neural Network for Dynamic Job Shop Scheduling2003

    • Author(s)
      Toru Eguchi
    • Journal Title

      Electronic Proceedings of the 17th International Conference on Production Research (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Experiments of Bi-Directional AGV Routing and Traffic Control in a Dynamic Job Shop Scheduling Environment2003

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of 6th Japan-France Congress on Mechatronics and 4th Asia-Europe Congress on Mechatronics

      Pages: 107-112

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] High Performance Dynamic Scheduling using the Mixture of a GA and a Dispatching Rule2003

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the 2003 Spring Conference of the Japan Society for Precision Engineering (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Dynamic Scheduling using the Mixture of a GA and a Dispatching Rule2003

    • Author(s)
      Toru Eguchi
    • Journal Title

      Proceedings of the 2003 Autumn Conference of the Japan Society for Precision Engineering (CD-ROM)

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Effectiveness of Dynamic Job Shop Scheduling using Rolling Scheduling2003

    • Author(s)
      Shintarou Kozaki
    • Journal Title

      Proceedings of the 12th Chugoku-Shikoku Branch Conference of the Society of Instrument and Control Engineers

      Pages: 90-91

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Journal Article] Scheduling Rule Extraction Using a Neural Network2003

    • Author(s)
      Naoki Maeda
    • Journal Title

      Proceedings of the 2003 Okayama Branch Conference of the Japan Society for Precision Engineering

      Pages: 13-14

    • Description
      「研究成果報告書概要(欧文)」より
    • Related Report
      2005 Final Research Report Summary
  • [Publications] Toru Eguchi: "A Robust Neural Network for Dynamic Job Shop Scheduling"Proceedings of the 17^<th> International Conference on Production Research. (CD-ROM). (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] Toru Eguchi: "Experiments of Bi-directional AGV Routing and Traffic Control in a Dynamic Job Shop Scheduling Environment"Proceedings of 6^<th> Japan-France Congress on Mechatronics and 4^<th> Asia-Europe Congress on Mechatronics. 107-112 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 前田直希: "ニューラルネットワークを用いたスケジューリングルールの抽出"ニューラルネットワークを用いたスケジューリングルールの抽出. 13-14 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 江口 透: "GAとディスパッチングルールの融合による動的スケジューリング"2003年度精密工学会春季大会学術講演会講演論文集. (CD-ROM). (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 小崎慎太郎: "区間最適化による動的ジョブショップスケジューリングの有効性"第12回計測自動制御学会中国支部学術講演会論文集. 90-91 (2003)

    • Related Report
      2003 Annual Research Report
  • [Publications] 江口 透: "遺伝的アルゴリズムと優先規則の融合による動的スケジューリング"2004年度精密工学会春季大会学術講演会講演論文集. (CD-ROM). (2004)

    • Related Report
      2003 Annual Research Report

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Published: 2003-04-01   Modified: 2016-04-21  

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